Concentric tubes aseptic sterilizing machine sterilizer
Equipment description
Our UHT tubular sterilizer can sterilize fruit juice, jam, dairy or similar materials.The equipment can simultaneously complete the function of heat sterilization and cooling of the material, but also can automatically control and record some important technical parameters , such as the sterilization temperature, which not only reduces the influence of human factors on the sterilization process, but also record the normal production process.
UHT tubular sterilizer can be divided into tubular sterilizer and tube-in-tube sterilizer. Tubular sterilizer is mainly applied to materials with good fluidity, low viscosity of the material such as juice, milk and other beverages ; While tube-in-tube sterilizer with four-layer casing structure, is applied to the jam, pulp, maltodextrin and other materials with poor mobility, high viscosity.
UHT Tubular sterilizer is mainly composed of steam system, material system, hot water system, cooling system and other parts.All these parts are compact, with small occupied floor and easy to transport and install.
working principle
Materials can be filled after several process of preheating, heating sterilization, cooling etc.The materials exchange heat with heat media through thin-walled tubes. Materials flow in the pipeline at a certain rate, and the heat media flow in the outer casing tube, to heat or cool down the materials.If the temperature, flow rate, pressure and other factors change, they will affect the sterilization effect. In addition, steam, cooling water or circulating water from external source, must keep stable pressure, flow rate, temperature (in terms of ice water) because these changes will affect the equipment sterilization effect.
Technical Parameters:
| Model |
JP-UHT-1.5 |
JP-UHT-3 |
JP-UHT-5 |
| Capacity(L/H) |
1500 |
3000 |
5000 |
| Inlet temp.(ºC) |
25-40 |
25-40 |
25-40 |
| Temp. Holding duration(S) |
120-180 |
120-180 |
120-180 |
| Sterilization temp.(ºC) |
95~121 |
95~121 |
95~121 |
| Outlet temp.(ºC) |
25-35 |
25-35 |
25-35 |
| Steam Pressure(MPa) |
0.5 |
0.5 |
0.5 |
| Steam Consumption(Kg) |
150 |
210 |
280 |
| Compressed air pressure(MPa) |
0.6 |
0.6 |
0.6 |
| Compressed air consumption(L/H) |
50 |
50 |
60 |
| Dimension(L×W×H)mm |
7000×2000×2000 |
7000×3000×2200 |
7000×4000×2400 |
| Weight(Kg) |
1700 |
2000 |
2200 |
Equipment Characteristics:
1. Minor difference between the heating medium and material to ensure a moderate heating. The casing tube structure with mirror polishing can reduce the scaling less and increase the working hours of the sterilizer.
2. High degree of automation.Automatic control and record the entire process from the equipment CIP,SIP to whole material sterilization process.
3. Sterilization temperature control is accurate and reliable: the factors that affect the sterilization temperature, such as steam pressure, flow, material flow and so on are strictly automatic controlled.
4. The system has strong security and high reliability.All main components such as material pump, hot water pump, all kinds of valves and electrical components are world top brands. And the system designs have pressure protection measures and alarm system.
5, Equipped with SIP system.
About Us:
Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the tomato paste processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 46 tomato processing factory in domestic and oversea market.
We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years regarding their quality and sales volume.
Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
1.What we do.
We supply turnkey solution project in various fruit processing like below:
| 1. |
Fruit Paste processing line |
| 2. |
Fruit puree processing line |
| 3. |
Fruit juice processing line |
| 4. |
Fruit drinking production line |
| 5 |
Fruit pulp making line |
| 6. |
Fruit beverage production line |
| 7. |
Vegetable Juice & Vegetable Puree production line. |
2.Who we are?
Our company start to handle with Fruit processing machinery & plant since 2002 year , We have produced lot of Turnkey solution project in Fruit paste processing & Fruit juice processing line & Fruit beverage processing plant etc for over 40 countries,We service for plant planning, Design,Machinery production, Installation,debugging,trainning ,and after-sell service etc.
3.Production capacity we can supply :
| Processing capacity |
12 Ton/d - 5000Ton/day. |
| Automatic level |
High Automatic or as per customer's requirements |
| Material: |
Food grade SUS 304 or SUS 316 stainless steelz |
| Juice yield : |
Up to 95% |
| Service scope: |
Turnkey solution project ( Machinery processing,design,installation,debugging,trainning and after-sell service. |
4.System Equipment list:
| Turnkey solution fruit juice and fruit paste/puree processing line |
| 1).Receiving system |
| 2).Washing system |
| 3).Elevating system |
| 4).Sorting system. |
| 5.)Curshing section |
| 6).Preheating system |
| 7).Pulping & Refining |
| 8.)Sterilizting section |
| 9) Vaccum evaporating |
| 10.)Filling system. |
| 11)Post sterilization |
5
.Main Machine Description:
| 1).Bucket Elevator |
1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. Running stably with low noise, speed adjustable by transducer.
3. Anticorrosive bearings, double sides seal. |
| 2).Air Blowing & Washing Machine |
1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
| 3.)Peeling, pulping & Refining Monobloc (Pulper) |
1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer's requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material. |
4.)Belt press extractor
|
1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency |
| 5.)Preheater |
1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically. |
| 6.)Evaporator |
1. Adjustable and contrllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy. |
| 7.)Tube in tube sterilizer |
1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time |
6.Processing flow chart:
7.Our advantage:
Our unique--Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.
Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
8.Some of our project show:
9.Our company show:
10.Processing details show :
11.The package of our product:
12.Kind reminder to dear customer:
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely,how many concentration will be processed hourly?
2.What is the size of the tinplate can size ?
3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-diven? |
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