General Introduction of the whole line:
When we talking about chilli/pepper processing, we mainly means in two ways:
1. chilli sauce processing line
from ( fresh pepper) to (220L aseptic bag in steel drum)
including:
fresh chilli lifting system
cleaning system, sorting system
crushing system
preheating and enzyme deactivation system
pulping and refiningsystem
vacuum concentration system
sterilizing system and aseptic filling system
Flowchart (the production of chilli paste is completely the same with tomato paste production):
Knowledge about chilli paste production:
Receiving: Fresh chilli arrive at the plant in trucks, which are directed to the offloading area. An operator, using a special tube or boom, pipes a vast quantity of water into the truck, so that the chilli can flow out from the special opening at the rear of the trailer. Using water allows the chilli move into the collection channel without being damaged.
Sorting: More water is continuously pumped into the collection channel. This water carries the chilli into the roller elevator, rinses them, and conveys them to the sorting station. At the sorting station, staff remove material other than chilli (MOT), as well as the green, damaged and discolored chilli. These are placed on a reject conveyor and then collected in a storage unit to be taken away. In some facilities, the sorting process is automated
Chopping: The chilli suitable for processing are pumped to the chopping station where they are chopped.
Juice Extraction: The pulp (consisting of fiber, juice, skin and seeds) is then pumped through an extraction unit composed of a pulper and a refiner - these are essentially large sieves. Based on customer requirements, these mesh screens will allow more or less solid material to pass through, to make a coarser or smoother product, respectively.
Typically, 95% of the pulp makes it through both screens. The remaining 5%, comprised of fiber, skin and seeds, considered waste and is transported out of the facility to be sold as cattle feed.
Holding Tank: At this point the refined juice is collected in a large holding tank, which constantly feeds the evaporator.
Evaporation: Evaporation is the most energy-intensive step of the whole process - this is where the water is extracted, and the juice becomes concentrated chilli paste. The evaporator automatically regulates juice intake and finished concentrate output; the operator only has to set the Brix value on the evaporator's control panel to determine the level of concentration.
As the juice inside the evaporator passes through different stages, its concentration gradually increases until the required density is obtained in the final "finisher" stage. The entire concentration/evaporation process takes place under vacuum conditions, at temperatures significantly below 100°C.
Aseptic Filling: Most facilities package the finished product using aseptic bags, so that the product in the evaporator never comes into contact with air until it reaches the customer. The concentrate is sent from the evaporator directly to an aseptic tank - it is then pumped at high pressure through the aseptic sterilizer-cooler (also called a flash cooler) to the aseptic filler, where it is filled into large, pre-sterilized aseptic bags. Once packaged, the concentrate can be kept up to 24 months.
Some facilities choose to package their finished product under non-aseptic conditions. This paste must go through an additional step after packaging - it is heated to pasteurize the paste, and then kept under observation for 14 days before being released to the customer.
The process of creating chilli paste is energy and capital intensive. So next time you reach for that bottle of ketchup or that slice of pizza, you now know a little more about how it got to the dining table!
2.
chilli paste concentration subpacking production line
from (chilli paste concentration) to ( small package, in sachet/ can/ botle etc.)
The extraction pump - formulations tank - sterilizing machine - can (bottle) washing machine - filling machine - capping machine (Capper) - tunnel spray sterilizing machine - drying machine - printer - packing
Final Products:
Flowchart:
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please kindly understand that the chilli paste production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely, How many fresh chilli you plan to process per day?
2.What will be the final package of your chilli paste? in drum, in tinplate or in pouch or in bulk?Will your products facing wholesale market or retail market?
3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-driven?
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About Us:
Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 110 processing factories in domestic and oversea market.
We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years regarding their quality and sales volume.
We are the best choice for chilli paste processing in Turnkey Solution!
Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
Company show:
Contact Us:
To get more information of chilli paste production line, please feel free to contact our engineer:
Cell / WA / VB:0086 15901792807
More pictures/vedios and detailed proposal will be offered.
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