Bag in Box Filler for Fruit Juice Fruit Puree and Fruit Paste

• After-sales Service: After Sales Service
• Warranty: 12month
• Type: Manufacture
• Voltage: Manufacture
• Power: Manufacture
• Customized: Customized
• Model NO.: JPM-NJ-FILLER-1
• Brix: 60-65%
• Raw Material: Resh Orange, Lemon, Citrus, Pomelo, Grapefruit
• End Product: NFC Fresh Nature Juice, Juice Concentrate, Oil, or
• Output Percentage: ≥90%
• Solid Content: 7~12brix
• Packing Type: Aseptic Bag/Glass Bottle/Pet Bottle/Gable Top Box
• Material: SUS 304
• Transport Package: Accroding to Your Requirements
• Specification: 2-30t per hour
• Trademark: shjump
• Origin: China
• HS Code: 8548900090
• Production Capacity: 1000

Product Description

Product Description

1t-10t/hr Aseptic Filling Machine & 220Liter Aseptic filler system for fruit juice paste
1.Aseptic double-head filling machine:

Shanghai Jump Machinery & technology co.,ltd supply Aseptic Filling Systems offer a highly effective and reliable aseptic method of bulk packaging for high and low-acid food products, including tomato paste, vegetables and fruit juices, purees, particulates, concentrates, sauces, soups and dairy products. The Aseptic Filler receives drums or bins through roller conveyors. The containers can be drums in a single line, drums on a pallet (4 drums) and bins. The operator places the presterilized bag in the container then they are automatically transported under the filling station. The presterilized bag is manually placed under the aseptic chamber in a sterile environment saturated by overpressure steam. The operator pushes the start cycle and automatically the cap is removed, the bag filled with sterilized product and then recapped. The standard measure system is with load cells but also the volume system is available. At the end of the filling cycle, the roller conveyor transports the containers to the exit.

2.Characteristics :
1. Can do the filling continuously, Improve the utilization rate of pasteurizing system.if some malfunction with filler,the products will be  tank before the UHT sterilizer.
2. Compact structure, and most of the components use German import brand to ensure the reliability of equipment.
3.  Adopt German E+H flowmeter, stable and accurate, deviation≤0.5%.
4. Suitable fill 200L barreled aseptic bag and 1000L box aseptic bag, after increasing the rotary drum, this can fill 4 drums together.,it's also meet various packing standards with different products
5.  Use stainless steel for the whole machines.
6.  CIP cleaning available.
7.  Horizontal filling mode, effectively solves the phenomena of condensed water.
8.High production speed achieved by single head or double heads available,improved reliability from a fully PLC controlled self diagnostic operational model.
9. High pressure steam is used for sterilization of the fitment,cap and exposed portion of the filler prior to each filling cycle .

3.Parameter:

Model: SHJUMPM-VFM01

Capacity: 3-4 tons/Hr

Aseptic bag size: 1-220 liters aseptic bag 

                                1-1000 liters aseptic bag 

Steam consumption: 20 kg per hour

Compressed air consumption: 0.3M3 per min (0.8 Mpa)  

Measurement tolerance by electronic balance: ±0.5%

Measurement tolerance by flow meter: ±0.2%

Power: 1kw/6.5kw (with dynamic conveyer)

Dimension: 2300*2000*2500mm (l*w*h)

4.Products showing

5.About Us:

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1.) Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.

2.) Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry

3.) Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

Detailed Photos

Product Parameters

 

Processing capacity	12 Ton/d - 5000Ton/day.
Automatic level	High Automatic or as per customer's requirements
Material:	Food grade SUS 304 or SUS 316 stainless steel
Juice yield :	Up to 95%
Service scope:	Turnkey solution project ( Machinery processing,design,installation,debugging,trainning and after-sell service.

1).Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
2).Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
3.)Peeling, pulping & Refining Monobloc (Pulper)	1. The unit can peel, pulp and refine fruits together. 2. The aperture of strainer screen can be adjustable (change) based on customer's requirement. 3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
4.)Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
5.)Preheater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
6.)Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.  5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
7.)Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time

Kind reminder to dear customer:

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1	Juice production line	for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2	Can food production line	for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3	Sauce production line	for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc. We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

 

Certifications

Packaging & Shipping

Installation Instructions

 

Turnkey Solution.:	No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.
Consulting + Conception	As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
Project Planning	A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
Design + Engineering	Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
Production + Assembly	In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
Integration + Commissioning	In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

 

Company Profile

Shanghai Jump machinery & Technology Co.,ltd as one of leading fruit processing line manufacturer and supplier in fruit juice/fruit puree/fruit jam/fruit paste and vegetable /milk product machine.
 

Our Advantages

Requirement analysis, process design, quotation scheme, technical parameter provision, factory design, workshop layout, installation and commissioning, personnel training, and remote after-sales support.