| Customization: | Available |
|---|---|
| After-sales Service: | 12 Month |
| Warranty: | 12 Month |
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| Raw material | Raspberry (other similiar fruits,such as blue berry ) |
| Finished product | Raspberry Pulp,Raspberry chip, Raspberry milk, Raspberry Juice and puree |
| Capacity | 24tons/day to 2400tons/day |
| Brix of juice | 10~20Brix |
| Brix of concentrate | 30~72Brix |
| Package options | Aseptic bag/glass bottle/PET bottle |
Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.
| No. | Section A. Pre-treatment | |
| A1 | Raw materials receiving | select bright and ripe raspberry, not rotten and not mixed with other sundries. |
| A2 | Cleaning | Clean the dust, mud, microbiological and other impurities on surface of the raspberry with drinking-standrad water to ensure the hygienic requirements of the process. |
| A3 | sorting | remove the impurities, rotten fruit pick to ensure product hygiene. |
| Section B. Extracting and Seperating | ||
| B1 | crushing | The crushing blade will break the raspberry into medium size (below 2 mm ) particles,which is conducive to extracte jujube skin pigment and ooze flesh cell fluid and ensure the juicing rate. |
| B2 | Stoning and pulping | through the high-speed rotation of the beating blade, the material will be thrown to the screen under the centrifugal force.The material will be further cracked into the pulp in the beating blade under relative movement of the screen due to the centrifugal force and rubbing effect. The pulp will go into the collector through the screen and then transported by the screw pump to the next process. All the residue will be unloded through the hopper. |
| B3 | Enzyme-deactivation | use pectinase, protease, cellulase to deactivate the colloid decomposition formed by pectin,protein , starch and other substances , conducive to the stability of filtration of the products. |
| B4 | Centrifugal juicing | According to the principle of material solid phase and liquid phase contrast, the solid and liquid are separated by high-speed rotation of the centrifugal chamber, and the slag is discharged by the long diameter spiral of the centrifuge to obtain clarification Of the juice, which is a particularly suitable for the berries of the juice equipment, with a large output, the juice filter and a high degree of automation, easy to operate characteristics, fruit juice clarity is crawler airbag juice machine is far from comparable. |
| B5 | Heating and cooling | through the casing heat exchanger with hot water as a heating medium, the juice heated to 90-92 ºC, and then cooled to 45-50 ºC, by heating the juice of the microorganisms, enzymes passivation, protein , Starch and other substances fully aging, is conducive to the concentration of active ingredients concentrated jujube. |
| B6 | Ultrafiltration | through the porous membrane ultrafiltration membrane filtration, interception to remove impurities in the liquid impurities and bacteria, polymer membrane ultrafiltration membrane in the film which is a new and advanced membrane equipment, with a pore size Uniform distribution, high strength, flux, durable features, filtered fruit juice clear and transparent, bright color, better quality than other filtering technology. |
| Section C: Concentration and Sterilization | ||
| C1 | Vacuum concentration | three-effect film concentrated evaporator vacuum vacuum evaporation, remove the liquid material in the water, so that the effective ingredients of the material to more than 5 times the concentration of juice (70 ± 1 ° Brix), in order to facilitate packaging, storage and transportation With the save. |
| C2 | Sterilization | through the casing heat exchanger to hot water as a heating medium, the juice heated to 96-98 ºC, for 30s and then cooled to 18-20 ºC, by heating the juice to kill a variety of microorganisms, To ensure that the product quality to meet the standards of health requirements, the process is the quality of the process control points. |
| Section D: Packaging | ||
| D1 | Packaging | The sterilized material should be packaged in sterile environment and packaged into aseptic bags.And then put the aseptic bag into drums for easy store, transport and ensure quality. |
| D2 | Inspection | According to the industry standard, in the process of packaging and after , random sample test should be conducted to ensure product sensory, soluble solids, total acid, light transmittance, color value, microbial indicators can meet the requirements before they can enter the warehouse. |
| D3 | Finished products | all the indicators of finished productcan meet the requirements and then be stored into the low-temperature. |
Thoughtful After-sale services
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
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