1000kg/H Banana Pulp Processing Line Economical Machine Solution

• After-sales Service: Onsite Juice Processing Line
• Warranty: 12 Months
• Type: Juice Processing Line
• Voltage: 380V
• Power: Customized
• Customized: Customized
• Model NO.: JP-BPPL-0523
• Raw Material: Banana
• End-Products Package: Organic Fruit Puree
• Capacity: Customized Capacity
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

Product Paramenters
 

1. Banana puree Project Overview
 

Raw material	Banana after ripen
End product	Banana puree
Processing capacity	From 10 T/day to 1000 T/day
Juice Efficient input	55% raw fruit (45% as waste, peels and seeds)
Fruit consistency	10-12Brix
Semi-finished products	Banana puree or concentrated puree in aseptic bag (20L,200L,1000L)
End product package	Banana puree(jam, pulp) in can, glass bottle, PET bottle or aseptic brick Carton etc.
Output	Can be calculated

2.Banana puree products and market overview:

The banana puree is produced on a commercial scale in factories close to banana fields and packed in plastic-lined cans and metal drums for use in baby foods, cake, pie, ice cream, cheesecake, doughnuts, milk shakes and many other products.

The market for banana puree is mainly US, Germany, Holland and Japan. This market is growing and in the future will consist of Eastern Europe, Middle Eastern countries and South East Asian countries also. The growth rate of demand is conservatively estimated at 3-5%.

 

3.Process flow for banana puree:
 

The preparation process includes washing, peeling, mashing of ripe fruit, de-stoning, refining and packing. In case of aseptic packing, the pulp is sterilized and packed in aseptic bags.

 

4.Key machines' description for banana processing line:

Key machines	Descriptions
Banana Washing	1.Bananas are fed to the plant in cases, bins, bags or in bulk. A comprehensive washing is essential, as large quantities of mud and stones may be transported together with the product. 2. Waste and sand sink to the bottom and are discharged by our special design, The brush washer is designed and produced according to tubers processing machinery technology. The surface of mango are cleaned by rolling brushed and spraying water,meanwhile the carrot are transported forwards by rotation of brushes slowly.
Banana ripening chambers	The Major components of Ripening chambers are; RPUF Insulated Panels suitable for Ripening chambers. Insulated leak proof Doors designed for Ripening chambers. Refrigeration rack system with energy-efficient components. Specially Designed evaporators to ensure High humidity & Uniform airflow inside the ripening chamber. Humidifiers are provided to maintain high humidity throughout the ripening process. Electrical Control Panel for Refrigeration rack system. Ethylene generators & Ethylene Gas-discharge systems suitable for single & multiple rooms for ripening processes. CO2 and Ethylene analyzers to monitor levels of gas in the room. Timer-based ventilation sysems with dampers & exhaust fans for CO2.
Banana Peeling	This flow can be done manually or automatically Manual banana peeling platform-----Three-layer Banana peeling and slicing platform:upper layer for mango receiving,Middle layer for banana slice collecting, lower layer for banana peels to convey outside Banana peeling machine will automatically send banana - cutting stem - peeling banana - discharging peeled banana.
Banana Crushing	The washed and peeled bananas are chopped before going to the treatment line. The chopping dimensions depend on the required extraction (puree or pressed juice). The chopped bananas are heated in a following flow to soften the fibers and to get consequently the maximum juice yield.
Pre-heater and enzyme deactivation machine	Used for pre-heating,deactivating enzyme and Pasteurizing of crushed products.;Adjustable temperature control and automatic return flow function.
double-stage pulper and refiner	Big capacity and stable performance. High rotating speed with 1470 rpm. Easy to operate and change the sieves. The size of sieve can be customized
Vacuum deaerator	Used in degassing the banana pulp in vacuum to prevent the oxidization and turning brown, and remove the gas attaching on the suspended particulates.Help to improve the product looking and reduce bubbles for following steps
Homogenizer	The homogenizer can homogenize and fine material liquids or make the material liquids by high-pressured spray. When the material liquid is homogenized under high pressure, the liquid delamination can be prevented or reduced while the fineness, cleanliness, looseness and inner quality can be improved.
Banana puree Sterilizing and Aseptic Filling	Banana puree can be sterilized or pasteurized depending by the specific request of the application, by a tubular heat exchanger. In case of sterilization, the product can be filled in aseptic bag in drums or in box thanks to Aseptic Filling Machine (aseptic carton box, aseptic pouches...), while can be filled in drums or in any type of hot or cold filling machine (glass, PET, Can and BIB).

5.Related machines' pictures of banana puree processing line:


6.Features of banana puree Processing Line:
1.Banana Puree is usually made from reject or cull bananas which cannot be sold as fresh fruit.
2.Processing is often proposed to solve the seasonal surplus of bananas and plantains to reduce losses from spoilage and undersized fruits and to increase farmer incomes.
3.Equipment for raw banana handling,, banana pulp production line,aseptic filling system and effluent treatment and disposal unit
4.Food contact part SUS 304 or SUS316L for your choice.
5.CIP system is equipped to ensure a thorough clean of whole line;
6.Turnkey solution offered, least worry.

7.History banana processing project site view :
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What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:

Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.

Fruit extracts, fruit powder, pectin , essences, oil etc.

Fruit spirits, vinegar, etc

Fruit leather bar, fruit cake, and other fruit snacks etc.

(Machine list is customized based on your detailed requirement, please reach us for accurate information)

 

 

 

Our Advantages

Only one !!

 

 

 

We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.

 

 

full-line machines

 

+ machine running experience

 

+ factory management experience

 

+ product marketing experience

 

+ full-chain material supply

 

(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

We are the only one to offer you:

 

Value- added service !

Layout design service	We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service	After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research	We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty	Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

Production Process

 

 

 

 

 

Company Profile

 

 

Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.

 

 

 

During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.

 

 

 

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.

 

 

 

All these should be attributed to our managing philosophy as following:

 

 

- Leading technology, individual solution
- Quality first, better price based on win-win principle
- Making friends with our customer prior to doing business

 

We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.

 

 

 

 

 

 

 

 

 

 

 

Contact Us

To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process

 

Kind reminder to dear customer :

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 

2. What's the final product you want to make?
3.Which kind of package you will use?

4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )