A. General Introduction of the spray drying machine:
1. Production Description of Spray Dryer:
The spray dryer is the most widely used process in the liquid process shaping and drying industry. It is most suitable for generating powdery and granular solid products from solutions, emulsions, suspensions and pasty liquid materials. Therefore, when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet precise standards, spray drying is a very ideal process. It is divided into centrifugal type and pressure type, and different atomization methods are selected according to the characteristics of different materials. It is widely used in chemical, food and pharmaceutical industries.
2. Typical types of Spray dryer:
A.High-speed Centrifugal Spray Dryer :
suitable for materials with high viscosity or solid particles, and the atomization operation is more flexible. The designed production capacity can be adjusted within ±25%.
B. Pressure Spray Dryer :
suitable for low-viscosity and pure liquid materials, using high-pressure pump (8-20MPa), sprayed from a special nozzle.
3. Working Principle of the Spray Dryer:
After filtering and heating, the air enters the air distributor on the top of the dryer, and the hot air enters the drying chamber evenly in a spiral shape. The material liquid passes through the high-speed centrifugal atomizer on the top of the tower, and (rotating) sprays into very fine misty liquid beads, which can be dried into finished products in a very short time in co-current contact with hot air. The finished product is continuously output from the bottom of the drying tower and the cyclone separator, and the exhaust gas is evacuated by the fan.
4. Production site of the Spray Dryer:
5. Technical Parameters of the Spray Dryer:
| Production Name |
Spray Drying machine |
| Model |
JP-SD series |
| Raw material |
SUS 304 (or customized) |
| Evaporation Capacity |
50L/h to 1500L/h (or customized) |
| Function |
production of dry powder, fine and medium particle products from fruit and vegetable materials such as solutions, emulsions, suspensions, pastes, etc. |
| Usage |
Produce various fruit and vegetable powder, fat-rich milk powder, cocoa milk powder, milk substitute powder, blood hunting powder, egg white (yellow), etc. Oats, chicken juice, coffee, instant tea, flavored meat, protein, soybean, peanut protein, hydrolysate, corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, etc. |
6. Features of the Spray Dryer:
1. The drying speed is fast, and the surface area of the material liquid is greatly increased after atomization. In the hot air flow, 95%-98% of the water can be evaporated instantly, and the drying time is only a few seconds, which is especially suitable for the drying of heat-sensitive materials.
2. The product has good uniformity, fluidity and solubility, high purity and good quality.
3. The production process is simplified and the operation and control are convenient. For liquids with a moisture content of 40-60% (up to 90% for special materials), they can be dried into powder products at one time, without crushing and screening after drying, reducing production procedures and improving product purity. The product particle size, bulk density and water content can be adjusted by changing the operating conditions within a certain range, and the control and management are very convenient.
7. Demonstration of the Spray Dryer:
B. Our Advantages
1.Turnkey solution--A-Z SERVICE:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.
# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
# Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
# Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
# Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
2.Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
3. Compresive service:
*****Only one !
We are the unique supplier in China, and among the world---we make machines, as well as make fruit juice. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. We are the only one !
So we can offer you:
full-line machines
+ machine running experience
+factory management experience
+ product marketing experience
+ full-chain material supply (fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)
4.300+ history projects,customers worldwide
For more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.
Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when
people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple
varieties of products;
6. World top brands parts
We only use world top brands parts in our production. For example, Siemens PLC, Spirax Sarco steam valves on sterilizer, ABB motor , Kronne & E+H flowmeter on the filler, Messalina refractometer on the concentrator for real-time brix measurement.
C. About Us:
Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.
D.Kind reminder to dear customer:
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
>1.What's the estimated capacity? Namely,how many onion will be processed hourly?
>2.What is the size of the packing container ?
>3.When and where you want to start this project?
>4.Will this project be cost-oriented or quality-driven?
To get more information of this production line, please feel free to contact our engineer:
More pictures/vedios and detailed proposal will be offered.
We are your best choice for fruit&vegetable processing in Turnkey Solution!
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