| Customization: | Available |
|---|---|
| After-sales Service: | 12 Month |
| Warranty: | 1 Year |
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Sugarcane Material selection:
to select fresh, non spoiled, and high sugar sugarcane to ensure the quality of sugarcane syrup.
1. Sugarcane Cleaning and washing:
to rinse the soil and impurities on the surface of sugarcane with clean water. ,Usually the washing should through 2 stage or 3 stage washing ,the final stage washing should be used first grade clean water.2. Peeling remover:
to removing the outer skin of sugarcane by mechanical or manual means to reduce bitterness and impurities. or the customer choice to juice extracting by whole cane without peeling, to direct juicing,but the washing section should add brush washer and rotary type washer.
3,Cutting section:
During the harvest picking process, the entire sugarcane has been cut into small sections ,or Some customers prefer to use fillet cane and it is convenience to washing and clean,so the whole sugarcane be cutted into small pieces,
4,Cane mill or sugarcane pressing:
some customer who use a crusher to crush the sugarcane segments into smaller particles, and then press Sugar cane juice through a juice press. Spiral juicers or roller juicers can be used to improve juice extraction rate.But doing so will increase the burden of subsequent filtering. Based on our experience ,we suggest to adopt Multi roll squeezing rod press,By doing so, the disposal rate is high, the product quality is good, and it also saves the time and efficiency costs of subsequent filtration.
5. Preheating
The main functions of the preheating enzyme inactivation machine include enzyme inactivation, color protection, tissue softening, and pasteurization. It is mainly used for material processing after juice extraction. Through a multi tube circulation structure and automatic material reflux design, it achieves uniform heating and heat exchange of materials, thereby achieving the effects of enzyme inactivation and color protection
Working principle: The working principle of the preheating enzyme inactivation machine is to send the material into the pipeline inside the preheater through a screw pump, and then quickly heat the material by exchanging heat with heated steam or hot water. When the material reaches a certain temperature, the discharge enters the next process or cooling section
Application scope: Preheating enzyme inactivation machine is widely used in the processing fields of fruits, vegetables, dairy products, etc. It can process various materials such as fruits, vegetables, pickles, seasonings, etc. Its multi tube circulation structure and automatic temperature control design enable the equipment to operate effectively on various production lines.
6,Filtration and impurity removal:
Because squeezed Sugar cane juice contains fiber, colloid and other impurities, which need to be preliminarily filtered by filtration equipment, such as vibrating screen or drum type filter, to obtain Sugar cane juice with high clarity.
7,Clarification and Purification
Heating clarification: heat Sugar cane juice to a certain temperature to coagulate and precipitate protein, pectin and other substances. Usually heated to 80-90 ºC and held for 15-20 minutes.
8.Add clarifying agent:
Add an appropriate amount of clarifying agent, such as gelatin, diatomaceous earth, bentonite, etc., to further adsorb and precipitate impurities, and improve the clarity of the juice.
9.Filtration separation: after static precipitation, the clarified Sugar cane juice is separated from the sediment by filtration or centrifugation to obtain clear and transparent sugarcane juice.10.Evaporation concentration:
First stage evaporator :Vacuum evaporation concentration is used to evaporate the water in sugarcane juice at a lower temperature. Multi effect evaporators are generally used to improve energy utilization and concentration efficiency.
Control parameters: according to the product requirements, concentrate Sugar cane juice to the specified concentration, such as the refractive index of 65% -70%. At the same time, it is important to control the concentration temperature and time to avoid excessive concentration that may cause sugar to become burnt or flavor substances to be lost.
Second stage evaporator:after first stage evaporator , to further use second evaporator to concentrate product from 70% or 72% reach up 75%-78% sugarcane syrup.
11.Sterilization and packaging
Sterilization: Sterilize concentrated juice to eliminate microorganisms and extend the shelf life of the product. The commonly used sterilization methods include High Temperature Transient Sterilization (HTST) and Ultra High Temperature Sterilization (UHT), with sterilization conditions generally ranging from 135-140 ºC and maintained for 3-5 seconds.
Packaging: Put the sterilized sugarcane concentrate into a sterilized packaging container, such as a glass bottle, plastic bottle, or sterile bag, while it is still hot, and seal
12. Product storage. Then store the packaged product in a cool, dry place
| Processing capacity | 2ton to 30ton/hour |
| Automatic level | High Automatic or as per customer's requirements |
| Material: | Food grade SUS 304 or SUS 316 stainless steel |
| Juice yield : | Up to 75-80% |
| Product type | Sugarcane juice,sugarcane drinking/sugarcane syrup, sugarcane juice concentrate |
| Service scope: | Turnkey solution project ( Machinery processing,design,installation,debugging,trainning and after-sell service. |
| please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better: 1.What's the estimated capacity? Namely,how many concentration will be processed hourly? 2.What is the size of the tinplate can size ? 3.When and where you want to start this project? 4.Will this project be cost-oriented or quality-diven? |
| Turnkey Solution.: | No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc. |
| Consulting + Conception | As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner. |
| Project Planning | A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project. |
| Design + Engineering | Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans. |
| Production + Assembly | In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. |
| Integration + Commissioning |
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation. |
Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
| 1 |
Juice production line | for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line. |
| 2 | Can food production line | for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry |
| 3 | Sauce production line | for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc. We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits. |
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