Konjac Processing Line Konjac Gum Processing Line Konjac Powder Processing Line and Machines

• Customization: Available
• Type: Fruit & Vegetable Production Line
• Voltage: 380/415/450V up to Different Nation
• Model NO.: JP-LRY-Konjac
• Power: 180-380kw up to Capacity and Configuration
• Customized: Customized
• Raw Material: SUS304/SUS316/Titanium
• Product Type (Brix): 4%|8%|16%|20%|24%|28%|30%|32%|36%|38%|40%|56%|72%
• Products Package Type: Can, Bottle, Pouch, Aseptic Bag etc.
• Degree of Automation: High or to Be Customized
• Compatibility & Expandability: Excellent
• Transport Package: Standard Export Package, Plastic Film & Wooden Box
• Specification: 125kg-125tons per hour
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 23

Product Description

1. Product Overview

*************************************************************************
Twenty Years' Experience/Core Technology/Considerate Service
 
Shanghai Jump Machinery & Technology co., Ltd, from nearly 20 years of whole plant equipment research and development, design, manufacture and summing up experience, one-stop turnkey engineering progress, the production of fruit juice, jam, preserved, fruit powder, fruit oil, wine, and vinegar plant extracts processing production lines of best-selling domestic and exported to overseas, has established more than 300 production lines, 70% of exports, won a good reputation!

 
2. Product Process

No.	Main machine name	Description
1	Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
		2. Running stably with low noise, speed adjustable by transducer.
		3. Anticorrosive bearings, double sides seal.
2	Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc.
		2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
		3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
3	Crushing machine	used to crush the fruits into pieces and for further pulping
4	Preheater	1. To inactivate enzyme and protect color of paste.
		2. Auto temperature control and the out temperature are adjustable.
		3. Multi-tubular structure with end cover
		4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
5	Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
		2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
		3. the extraction rate can be get 75-85%(based on raw material)
		4. low investment and high efficiency
6	Evaporator	1. Adjustable and contrllable direct contact heat treatment units.
		2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence
		time.
		3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria
		where a distributor ensures film formation on the inside surface of each tube.
		4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid
		are separated in a cyclone separator.
		5. Efficient design of separators.
		6. Multiple effect arrangement provides steam economy.
7	Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated
		water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors,
		etc.
		2. Incorporated Italian technology and conform to Euro-standard
		3. Great heat exchange area, low energy consumption and easy maintenance
		4. Adopt mirror welding tech and keep the smooth pipe joint
		5. Auto backtrack if not enough sterilization
		6. CIP and auto SIP available together with aseptic filler
		7. Liquid level and temp controlled on real time
8	Aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L.
		2.Consisted of aseptic filling head, accurate electronic balance, PLC control system, steam barrier and protection system, operation
		platform
		3.Keep the filling chamber sterilized all the time by steam protection.
		4.Full auto SIP and CIP available

2.1 Liquid product form
Juice jam processing, fruit wine and fruit vinegar enzyme processing, plant extract processing production lines can be roughly divided into the following process sections

No.	Process Section	Main Process
1	Cleaning and picking	including raw material collection, cleaning, sorting, etc.
2	The crushing and pulping	including the crushing of raw materials, juicing, enzyme inactivation, pulping, etc.
3	Biochemical refining	including enzymatic hydrolysis, fermentation, filtration, concentration evaporation, blending, degassing, homogenization, etc.
4	Sterilization filling	including UHT sterilization, filling, post pasteurization, etc.;
5	Finished product packaging	including light inspection, drying, labeling, sleeve label shrinking, coding, boxing, sealing, wrapping, palletizing, etc.

2.2 Solid state product form
Dried fruit processing and fruit powder processing production lines can be roughly divided into the following process sections

No.	Process Section	Main Process
1	Cleaning and picking process section	raw material collection, cleaning, sorting, etc.
2	Peeling and slicing process section	removing stems, pedicles, peeling, nucleation, and slicing
3	Biochemical refining process section	blanching, color protection, sugar dipping, drying, etc.
4	Spray drying powder process	liquid product form-sterilization filling process section-sterilization-spray drying-secondary drying / granulation, etc.
5	Finished product packaging process	weighing, bagging, labeling, coding, boxing, sealing, wrapping, palletizing, etc.

2.3 Main equipment list
 Fresh fruit/vegetable processing line

No.	Main Equipment	Function
1	Elevating Machine	Material's lifting and preliminary washing
2	Washing Machine	Material's washing
3	Sorting Machine	manual sorting(peeling) platform
4	Crushing Machine	crushing the materials
5	Pre-heater	Material's pre-heating, enzyme deactivation and color protection
6	Belt Presser	extract the juice
7	Vacuum Evaporator	Water's evaporation and concentration of juice/pulp
8	Sterilizer	Sterilize the material by heat-treatment
9	Aseptic Filler	Fill the materials into bag-in-box and bag-in-drum aseptic bag
10	Conveyor	Transport the material or final products
11	Centralized control cabinet	PLC human-machine interface, equip with manual or automatic operation

Fruit/vegetable dilution processing line

No.	Equipment Name	Function
1	Extraction pump	Extracting raw material  from the 220L aseptic bag
2	High speed sugar dissolve tank	Dissolve sugar and other ingredients
3	Blending tank	Mix sugar, fruit paste or juice,etc.
4	Reverse osmosis water treatment system	supply pure water
5	Duplex filters	filter
6	Product buffer tank	buffer for product
7	Vacuum degasser	Extract dissolved oxygen from
8	High pressure homogenizer	Make product evenly, exquisite
9	sterilizer	sterilization
10	Filling machine	filling
11	Pasteurization machine	pasteurization
12	Blow drying machine	Blow out water on the surface of the product
13	Labeling machine	label related information
14	Spurt the code machine	Injection production date or other information
15	Packing machine	packing

2.4 Detailed consultation
Successful production lines are not exactly the same; 
Failed production lines are all the same!

The process route and process flow involve the core technology of the production line, and the whole or part process route, raw material resources, product positioning, market channels and investment strategies are all different. The above process route is for reference only, and the process execution route shall be subject to the actual raw materials and product form requirements.

Detailed information please contact 
Roy Li  /+8/6/1/3/3/1/0/0/5/6/5/0/5  
Food engineering expert (with practical engineering experience in more than 300 fruit and vegetable processing and plant extract processing production lines in the world)
 

3. Production Site Show

1)Raw material collection, cleaning, sorting, etc.


 
2)Crushing, juicing enzyme inactivation, pulping, etc.

 
3)Biochemical refining process equipment view
Enzymatic hydrolysis, fermentation, filtration, concentration evaporation, blending, degassing, homogenization, etc.




4)Sterilization and filling



4.Our Advantages
Production line/equipment advantages

1)  Shanghai Jump Machinery Technology Co., Ltd. (hereinafter referred to as: SHJUMP) specializes in the production of fruit juice, jam, plant extracts processing equipment and production line. Relying on the rich experience and technical strength of the food machinery industry of the "former Shanghai Qian-wei Machinery Factory" for more than 40 years, SHJUMP has been adhering to the concept of "widely absorbed from abroad and independent innovation in China" Since its establishment. It has more than 300 fruit juice, jam and plant extract production lines in China domestic and abroad, and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.

2)  Our equipment production line is made and designed in combination with advanced technology at home and abroad. The equipment has good versatility and one machine with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

3)  All equipment in the system is made of stainless steel (in direct contact with raw materials), which is advanced modern processing technology. The design of the whole process and the connection of the pipeline are set by engineers carefully calculated and combined with the original natural aromatic ingredients of fruits and vegetables, keeping cooling, heating treatment and transmission completed in a short distance and time, effectively preventing flavor substances from being Loss in thermal reaction; at the same time reduce the loss of quality caused by oxidation reaction under high temperature conditions. The entire production line, from material crushing, cooking separation, concentration, sterilization to aseptic filling, is carried out in a fully enclosed environment. Keep the original flavor and nutrients to the limit;

4)  The operation of the control part adopts an automatic control system, an automatic fault alarm system, and a comprehensive guarantee mechanism to ensure the safety of equipment and personnel; all electrical control system components are from internationally renowned brands, such as Siemens, Omron, etc.;

5)  The production line steam control type (very important, related to the quality of the product) comes from the world-famous brand Spirax-Sarco steam control system, simple control, high reliability, and effectively ensure the high quality and balance of different batches of The  products.

Pre-sale service

Our company provides design and development, manufacturing, installation and commissioning, technical training and after-sales service for the entire line project. We can advise you to choose the most suitable machine according to the customer's formula and raw materials, provide customers with free pre-sale technical support consultation, and make a scientific and reasonable system design and planning plan based on your beautiful strategic vision and the actual conditions of the factory. Ensure that the project is scientific and efficient. At the same time, we can introduce suppliers of raw materials to customers, such as bottles, labels, etc. Welcome to our production workshop to understand how our engineers produce. We can customize the machine according to your actual needs, and our engineers will come to install the machine for your factory and train your operation and maintenance workers. If you have any requirements, please feel free to contact us.

1) Professional consultation on formula technology, equipment technology, product positioning, product form, domestic and international markets
2) Overall planning and layout of the factory
3) Layout of production workshop
4) Installation and commissioning of production process and confirmation of process parameters.

In-sale service

SHJUMP Machinery, technology leads the future.
Feasibility analysis, process route, equipment selection, equipment design, manufacturing, quality control and other full-process refined management in turnkey projects such as deep processing of fruits and vegetables and plant extract processing production lines.
SHJUMP has always adhered to the original design, manufacturing, flat management, and reduced intermediate links. Three-dimensional visual design is fully adopted in engineering design, and the design modeling is completely consistent with the final product to ensure product quality and meet and exceed customer expectations.
Successful production lines are not exactly the same; failed production lines are all the same!
The process route and process flow involve the core technology Know-how of the production line, and the overall or partial process route, raw material resources, product positioning, market channels, and investment strategies are all differentiated. The process execution route needs to be tailored to the actual raw materials and product form requirements.
The company relies on its own property rights to add a science and technology park, self-funded enterprise-level laboratory. It integrates formula technology and equipment technology research, laboratory small test, pilot test series of tests, stable and stable, to ensure the safety, stability, long-term, full-load, and high-quality operation of industrial-grade production lines.

After-sales service

1)  Installation and debugging. We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified and accepted, to ensure that the equipment is put into production in a timely manner;
 
2)  Regular routine visits. In order to ensure the safety, stability, long-term, full-load, and high-quality operation of production line equipment "safe, stable, long, full, and excellent", we will provide comprehensive services such as on-site technical support one to three times a year according to customer needs;
 
3)  Detailed inspection report. Whether it is general regular service inspections or annual maintenance, our engineering and technical personnel will provide a detailed inspection report for customers and our company to refer to and archive, so as to learn and grasp the equipment operation status at any time;
 
4)  Fully complete parts inventory. In order to reduce your cost on parts inventory and provide better and faster service, we have prepared a fully complete inventory of equipment parts to meet customer needs from time to time;
 
5)  Professional technical training. In order to ensure that the customer's technical personnel can be familiar with the performance of the equipment, and correctly master the operation and maintenance procedures of the equipment, in addition to the normal installation site technical training, various professional seminars and trainings can also be held for you in the factory to help you faster, More comprehensive knowledge of technology;

6)  Software and consulting services. In order to let your technical staff, know more about equipment-related consultations, our company will arrange to send out consultations on the equipment provided and the latest information magazines from time to time.

5.Introduction of SHJUMP

Company Show of Shanghai Jump Machinery & Technology Co., Ltd. 

*************************************************************************

6.Contact Information

Over 300 fruit juice, puree, sauce, ketchup, jam, paste, preserved, fruit powder, fruit oil, wine, and vinegar plant extracts processing production lines, food engineering experts
Roy Li  /+8/6/1/3/3/1/0/0/5/6/5/0/5/   

Company Name: Shanghai Jump Machinery Technology Co., Ltd.
Manufacturing plant address: Shanghai Jump Machinery & Technology Co., Ltd., 58 Pengqing Road, Kunshan City, Jiangsu Province, China.