Durable and High-Profitable Bottle Tea Drink Processing Line

• Customization: Available
• Condition: New
• Customized: Customized
• Model NO.: JP-TDPL-0321
• Composition: Tea Beverage Processing Line
• Processing Material: Natural Ingredients
• Process: Concentration and Dry
• Raw Material: Green Tea, Black Tea,Oolong Tea,Flower Tea
• End-Products Package: Bottle Tea Beverage ,Milk Tea Beverage
• Capacity: 100kg-10t Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

General Introduction of the whole line:

Tea drinks are mainly made of extracted liquid of tea leaves, tea powder and concentrated liquid. It is a kind of soft drink with some natural tea polyphenols and theine which are components of teas. Tea drinks have the particular flavor of tea as well as healthy and nutrient efficacy like it of flower tea, green tea and oolong tea, etc.

 

Processing Technique of Tea Drinks

a. Pure water preparation: the original water is from ground water, tap water, spring. The water is treated by double-layer reverse osmosis treatment so that water can achieve the following standard:

Conductivity≤10us/cm

Percent recovery:75%

Operation pressure: 1-1.5Mpa

b. Tea juice distilling technology: fresh tea leaves or fannings are selected and washed clear and then are squeezed, distilled and centrifuged to get the tea juice. The juice are infused into sugar, acid, essence and pigment and then mixed with pure water prepared in last procedure for infilling tins. After this procedure, the finished product fits for the following standards: Tea juice content≥10%(m/v);

Tea soup (inputting temperature≤30ºC) is treated at the temperature of 121~137ºC by special UHT sterilizer to keep the table temperature for 5-30s so that it become asepsis material then this material is cooled to 85-92ºC and sent into infilling machines.

c. Air purification of infilling area: the air treated by filter is pushed into infilling area to achieve a 100,000 level (static state) purification standard.

d. Purging of PET bottle: the inner surface of PET bottle is flushed repeatedly by sterile water and sent to infilling area.

e.Bottle infilling and cap sealing: asepsis material is pre-filled into treated PET bottle and sealed by Capper to be semi-finished products.

f. Inverted sterilization of semi-finished products: sealed bottles are sent to inverted carrier chain which can makes these bottles slant at 110 degree at the same time they are vibrating together with tracks so that the bottle caps are sterilized again by their own temperature. In this procedure the cap gaskets are softened and the sealing degree is higher.

This inverted period is approximate 30-45s. After sterilization, the carrier chain can make bottles upwards automatically.

g. Cooling of semi-finished products: the products after inverted sterilization are transported to tracks for cooling and spraying by circulating water (4 times) until they are kept below 40ºC. Before they are taken out, bottle bodies are washed by pure water.

h. Post-packing for the products: blowing dry; label shrinking and gluing; date printing; light-check.

 

 

Our Advantages----Turnkey solution:

No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.

A-Z SERVICE:

# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

# Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

# Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

# Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

**Thoughtful After-sale services:

1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
 

 

About Us:

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.

2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry

3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

We are your best choice for tea beverage processing in Turnkey Solution! 

Contact Us:
To get more information of tea drinks production line, please feel free to contact our engineer: 
Cell/WA/VB: 0086 15901792807
More pictures/vedios and detailed proposal will be offered.