Mango/Pineapple Paste/Puree/Mud Processing Line/Equipment/Machinery

• Customization: Available
• After-sales Service: After Sales Service
• Warranty: 12month
• Model NO.: JPM-NJ-KR
• Type: Whole Production Line
• Voltage: 380V
• Power: as Per Capacity
• Customized: Customized
• Transport Package: as Per Customer′s Requirements
• Specification: as per customer′s requirements
• Trademark: shjump
• Origin: Shanghai

Product Description

 

1.What we do.

We supply turnkey solution project in various fruit processing like below:

1.	Fruit Paste processing line
2.	Fruit puree processing line
3.	Fruit juice processing line
4.	Fruit drinking production line
5	Fruit pulp making line
6.	Fruit beverage production line
7.	Vegetable Juice & Vegetable Puree production line.

 

2. Processing line parameter

Processing capacity	12 Ton/d - 5000Ton/day.
Automatic level	High Automatic or as per customer's requirements
Material:	Food grade SUS 304 or SUS 316 stainless steelz
Juice yield :	Up to 95%
Service scope:	Turnkey solution project ( Machinery processing,design,installation,debugging,trainning and after-sell service.

3.System Equipment list:

Turnkey solution fruit juice and fruit paste/puree processing line 

1).Receiving system

2).Washing system

3).Elevating system

4).Sorting system.

5.)Curshing section

6).Preheating system

7).Pulping & Refining

8.)Sterilizting section

9) Vaccum evaporating

10.)Filling system.

11)Post sterilization

4.Main Machine Description:

1).Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
2).Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
3.)Peeling, pulping & Refining Monobloc (Pulper)	1. The unit can peel, pulp and refine fruits together. 2. The aperture of strainer screen can be adjustable (change) based on customer's requirement. 3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
4.)Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
5.)Preheater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
6.)Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.  5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
7.)Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time

 

 

5.Processing details show :

 

 

 

Detailed Photos

 

 

 

 

 

 

 

 

Succeeded to Shanghai Light Industry Group,Shanghai JUMP Machinery & Technology Co., Ltd. is a specialized technology-oriented machinery manufacturing enterprise . After nearly 50 years' innovation and self-development, JUMP has been a leading supplier in China for complete plants of machinery and engineering for fruits and vegetables jam/paste processing, juice drink processing and etc. from A to Z. Like apple,circus,pineapple,tomato,jujube,wolfberry,sea buckthorn an so on.  The design, fabrication and manufacture, installation, commissioning as well as the technical training and after-sales service are all handled by JUMP.
  We committed to providing  the food processors, suppliers and other customers around the world with leading technology, high-quality product, individual solution and superior service.
  Mastering the key technique of design and manufacture, JUMP has researched and developed many equipment which holds independence the intellectual property rights. Such as Vacuum evaporator(Vacuum evaporation 1000l-60000l/h), Tube in tube sterilizer(1-50T/H), Aseptic filling machine and pulping machine etc.
 Up to now, JUMP has produced more than 75 whole processing lines for domestic and overseas customers.
JUMP is greatly willing to and strongly hopes to have a profitable cooperation with your valued company and contribute his wide knowledge, professional technologies and skilled technicians to the implementation of your projects.  
  
 

Our Advantages

Our unique--Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.

Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

 Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

 Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

 Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

 Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.