A. General Introduction of the hot-air drying machine:
1. Production Description of Hot Air Circulation Drying Oven
The hot-air circulating oven is a shelf-tray type batch drying equipment. It is widely used in the drying of powder, granular and block materials in pharmaceuticals, traditional Chinese medicine, vegetables, food, etc. It has lower noise, reliable operation, controllable temperature, and easy operation. It uses a special high-volume axial flow fan to work independently, through the built-in electric heating tube, equipped with high-power thyristor controller, PID digital display intelligent temperature controller, relay and other advanced control devices to achieve high temperature control accuracy and realize appointment time Functions, automatic constant temperature, automatic dehumidification, automatic alarm for over-temperature, and temperature control when stepped control are optional, making the control more user-friendly and automated.
2. Working principle of Hot Air Circulation Drying Oven
The hot air circulation drying oven uses air as carrier, steam or electric power or hot air stove as heat source. After the cold air entering from outside, the oven is heated by the exchanger, it is forced to circulate and flow through the drying plate and advection with the material in the drying plate for heat exchange. And take away the moisture (moisture) emitted by the material, and return to the heat exchanger (steam heating, electric heating) to heat up again. After several cycles, the moisture in the hot air increases and the ability to absorb moisture in the material decreases. At this time, the moisture exhaust valve needs to be opened to remove part of the high-humidity hot air, and part of the low-temperature cold air is sucked in to achieve the purpose of continuous drying of the material.
3. Working site of Hot Air Circulation Drying Oven
4.Technical Parameters of Hot Air Circulation Drying Oven
| Product Name |
Hot Air Circulation Drying Oven |
| Model |
JP-ADO series |
| Heating source |
Electricity (heat pump), steam,Electricity +steam (or customized) |
| Material |
SUS 304 (or customized) |
| Drying capacity |
60kg--1000kg/batch (or customized) |
| Drying plates |
192 pieces (or customized)
|
| Function |
drying agricultural products, including fruits, vegetables, condiments, Chinese medicinal materials, drinks, etc. |
| Typical Materials for drying |
Fruit: mango, pineapple,apple, grape,lemon etc
Vegetable: red chili,potato,konjac,garlic
Beverages:rose,honeysuckle,chrysanthemum Condiments:pepper,anise |
5.Production of the Hot Air Circulation Drying Oven
6.Features of Hot Air Circulation Drying Oven
1.Several kinds of heat sources can be used : electricity, steam, etc.
2. Operation temperature: steam, 50-140°C. Max.150°C, electricity,50~350°C. The temperature can be controlled automatically.Moreover it can be recorded through recorder.
3. The inner wall of oven body is fully welded. Each transition adopts circular arc and no dead.
4. The seal property of whole machine is good. Being adopted unique guide rail seal apparatus, the seal property can be guaranteed.
5. The air inlet is equipped with high effective air filter and the damp exhaust outlet is equipped with middle effective air filter.
6. The double doors of oven adapt mechanical interlock apparatus.
7. All parts inside the oven can be assembled and disassembled quickly in order to clean conveniently.
8. The control system has test display and touch screen for your choice.
9. The whole circulation system is the fully enclosed to make the heat efficiency of the drying oven increases from 3~7% of the traditional drying oven to 35~45% of the present one. The highest heat efficiency can reach 50%.
7.Details of the Hot Air Circulation Drying Oven
B. Our Advantages
1.Turnkey solution--A-Z SERVICE:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.
# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
# Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
# Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
# Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
2.Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
3. Compresive service:
*****Only one !
We are the unique supplier in China, and among the world---we make machines, as well as make fruit juice. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. We are the only one !
So we can offer you:
full-line machines
+ machine running experience
+factory management experience
+ product marketing experience
+ full-chain material supply (fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)
4.300+ history projects,customers worldwide
For more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.
Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when
people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple
varieties of products;
6. World top brands parts
We only use world top brands parts in our production. For example, Siemens PLC, Spirax Sarco steam valves on sterilizer, ABB motor , Kronne & E+H flowmeter on the filler, Messalina refractometer on the concentrator for real-time brix measurement.
C. About Us:
Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.
D.Kind reminder to dear customer:
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
>1.What's the estimated capacity? Namely,how many onion will be processed hourly?
>2.What is the size of the packing container ?
>3.When and where you want to start this project?
>4.Will this project be cost-oriented or quality-driven?
To get more information of onion production line, please feel free to contact our engineer:
More pictures/vedios and detailed proposal will be offered.
We are your best choice for fruit&vegetable processing in Turnkey Solution!
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