Shjump Sugar Syrup Production Machines Sugarcane Process Whole Line

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 12-18 Months
• Model NO.: JP-SYPL-0418
• Voltage: 380V
• Power: Depends on Sugarcane Processing Capacity
• Customized: Customized
• Raw Material: Fresh Sugarcane, Peeled or Not
• End-Products Package: Sugar Syrup
• Final-Products Brix: 65-75% Sugar Syrup
• Juice Yield: 65%-75%
• Capacity: 100kg-10t Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Package: in Bottles, Jar, Drums etc
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

General Introduction of the whole line:
 

1.Sugarcane Juice Processing Project Overview

Raw material	Sugarcane or sugarcane sticks, either peeled or not
End product	NFC sugarcane juice,cloudy sugarcane juice and clear sugarcane juice or concentrated sugarcane juice, Pasteurized sugarcane juice
Processing capacity	From 20 T/day to 1500 T/day
Juice Efficient input	65% raw fruit (35% as bagasse)
Fruit consistency	65-78 Brix
Semi-finished products	Sugarcane syru aseptic bags  (200L,1000L)
End product package	PET bottle,Can ,Pouch,Bucket,carton box,Aseptic bag
Output	Can be calculated

 

2.Final products description     

 

For food industry use, cane syrups are produced at sugarcane factories, where a blend of brown and golden-colored streams are combined to produce syrup. Cane syrups are dark golden brown in color, with medium flavor intensity (caramel, butterscotch, cane and green flavors; no heavy molasses flavor), and are partially inverted. (Inversion is the process in which sucrose is converted by hydrolysisto an equimolar mixture of glucose and fructose.) A factory evaporator syrup is often completely inverted, and mixed with uninverted syrup, to give a product of approximately 85 ° Brix, 25-30% sucrose and 50-52% invert. This is a relatively clear and low-ash material.
 

Final products:

 

3.Flowchart for sugarcane processing line


4.Sugar cane processing line Specification:

Key machines	Descriptions
Sugarcane washing machine	Washing can occur on belts that are sprayed with water or in flues that are full of water. Rotating drums are often used as washing stations. Water is sprayed into the drum and product rotates within the drum, rubbing against itself to remove dirt
Sugarcane transport	After washing, the sugarcane are conveyed into the factory for juice extraction using screws or belts.
Blanching of sugarcane stick	To protect the color of the final product by deactivate the enzyme, blanch the sugarcane by steam/ water, for example, 100ºC, 5 mins
Sugarcane Juice Extraction	For sugar cane, milling is used to extract the juice. multiple sets of three-roller mills are most commonly used although some mills consist of four, five, or six rollers in multiple sets. Conveyors transport the crushed cane from one mill to the next. Imbibition is the process in which water or juice is applied to the crushed cane to enhance the extraction of the juice at the next mill. In imbibition, water or juice from other processing areas is introduced into the last mill and transferred from mill to mill towards the first two mills while the crushed cane travels from the first to the last mill. The crushed cane exiting the last mill is called bagasse. The juice from the mills is strained to remove large particles and then clarified.The initial juice is dark green in color and is acidic and turbid. The juice is collected in large vats.
Sugarcane juice filtration	Ultra filtration is a pressurized membrane separation technology. Under certain pressure, small molecule solute and solvent pass through the apertures of a special film, while the large molecules leave one side of the membrane. In this way, the large molecule content get purified. Ultra filtration is a membrane separation technique that adopts pressure to separate large and small molecules.
Sugarcane juice Evaporator	The clarified juice is concentrated in a multiple-effect evaporator to make a syrup of about 55-65 percent sucrose by weight. The evaporator stations consist of a series of evaporators, termed multiple-effect evaporators; typically a series of five evaporators. Steam from large boilers is used to heat the first evaporator, and the steam from the water evaporated in the first evaporator is used to heat the second evaporator. This heat transfer process continues through the five evaporators and as the temperature decreases (due to heat loss) from evaporator to evaporator, the pressure inside each evaporator also decreases which allows the juice to boil at the lower temperatures in the subsequent evaporator. Some steam is released from the first three evaporators, and this steam is used in various process heaters in the plant. The evaporator station in cane sugar manufacture typically produces a syrup with about 65 percent solids and 35 percent water.
Sugarcane juice sterilizing machine	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time
Sugarcane juice aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

5. Machines to make sugarcane juice:

 

 

About Us:

Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 110 fruit  processing factories in domestic and oversea market.

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment  for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned  the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years  regarding their quality and sales volume.

We are the best choice for sugarcane processing in Turnkey Solution! 

Thoughtful After-sale services:

1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.

Company show:




 

Kind reminder to dear customer:

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many sugar cane will be processed hourly? 

2.What is the size of the tinplate can size ?

3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-driven? 

Contact Us:
To get more information of tomato paste production line, please feel free to send your inquiry.
More pictures/vedios and detailed proposal will be offered.