High Quality Grape Processing Line Airbag Grape Extracting and Grape Juice Fermentation Machines

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 1 Year or Negotiable
• Model NO.: JP-GWPL-0531
• Type: Pulp Processing Line
• Voltage: 380V
• Power: up to The Capacity and Configuration
• Customized: Customized
• Raw Material: Fresh Grape
• End-Products Package: Juice and Wine in Bottle
• Yield: 89%
• Capacity: 1000-6000cans Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

Product Paramenters

1. Grape juice introduction:

Grape juice is very refreshing and healthy. Processing of grapes into juice is not that simple task; it needs expertise to get the right flavor, taste and color. The quality of a juice depends upon the sugar level, acid content and flavor constituents. The composition of a juice varies from year to year and changes during ripening. Several factors which influence the composition of a juice are soil, climatic conditions, biotic, abiotic stress and vineyard management practices. Grape juice gets its color from the anthocyanin pigments located in or near the skin.

2. SHJUMP grape juice processing overview:
Grape juice is usually extracted using a hot-press or a coldpress technique and the temperature have a significant effect on its quality. Hot-press techniques yields more juice than cold-press.The whgrape juice production process includes raw material selection, cleaning, stem removing, crushing, color distill, extraction, filtration, blending, clarification, filling and sealing, sterilization and cooling.

3.SHJUMP grape processing line flowchart:


4. SHJUMP grape processing line machine display:


5. SHJUMP grape juice processing line description :

Key machines	Descriptions
Bucket Elevator	To lift the grapes to the processing line Smooth bucket structure against clamping fruits Running stably with low noise, speed adjustable by transducer. Anticorrosive bearings, double sides seal.
Grape washing machine	Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
Grape stemmer-crusher	Destemming-crushing machines separates the fruit from the stem with rubber food rollers. The pair of rollers ensures gentle squeezing of the grapes as standard on all models. The destemming shaft is made with rubber blades. The destemming cage is made from stainless steel with grooved holes. The machine is equipped with a central opening and cage extraction thereby facilitating simple and complete cleaning.
Preheating machine(for hot press grape juice )	The crushed grape are pumped through a steam-jacketed, vacuum preheater in which the pulp is heated to 60 to 63°C and passed into holding tanks
Enzymatic treatment tanks	slow-moving agitators in the holding tank mix pectolytic enzyme and ~7 Kg of purified paper pulp (as a press aid) into each 1 000 Kg (metric tonnes, MT) of grapes. It takes between 30 and 60 minutes for the enzyme to break down the pectin to make the grape pulp ready for pressing. This part of the process helps to extract colour from the skins into the juice
Grape juice extractor	There are several options for juice extraction and subsequent treatment. . In most commercial operations, the continuous pressing method is used. Hot pressing is appropriate for deeply pigmented grapes where maximum colour extraction is desired. Whereas, the immediate or cold press procedure is necessary to maintain the initial colour of light coloured grapes.
Heat exchangers of heating and cooling	Grapes are unique from other fruits in that after juice extraction, the argols (potassium bitartrate, tartar in crude form) and tartrates must be precipitated. Otherwise, the argols will settle out upon cooling or even when filtered juice is refrigerated. These crystals, although harmless, are aesthetically unpleasant and can be mistaken for glass fragments. Thus to accomplish detartration (cold stabilization), the filtered juice is flash-heated at 80 to 85°C in a tubular or plate-type heat exchanger, rapidly cooled in another heat exchanger to -2.2°C and placed in tanks for rapid settling of argols. Seeding with bitartrate crystals and ion exchange methods exist to accelerate the cold stabilization step
Grape juice filtration	Ultrafiltration is a pressurized membrane separation technology. Under certain pressure, small molecule solute and solvent pass through the apertures of a special film, while the large molecules leave one side of the membrane. In this way, the large molecule content get purified. Ultrafiltration is a membrane separation technique that adopts pressure to separate large and small molecules.
Grape juice Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residencetime. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
Grape juice sterilizing machine	Grape juice concentrated to 55, 65 or 68°Brix minimizes transportation and storage costs. Evaporator includes a heat transfer surface, a feed distribution device, a liquid-vapour separator and a condenser. It is best to heat grape juice for as short a time as possible and to rapidly cool the product. Reduced exposure to heat minimizes the effect on flavour, aroma and sugar components. The following sections describe juice processing systems that are often coupled with essence recovery systems. The recovery systems are generally activated carbon columns that adsorb flavour and aroma compounds. Steam stripping can then be used to selectively remove these compounds for later addition to the concentrate or for other uses.
Grape juice aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

6.SHJUMP history project site of grape juice processing :

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Our Business cope

What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:

Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.

Fruit extracts, fruit powder, pectin , essences, oil etc.

Fruit spirits, vinegar, etc

Fruit leather bar, fruit cake, and other fruit snacks etc.

Our Advantage

 

We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.

Only one !!

We are the only one to offer you:

full-line machines

+ machine running experience

+ factory management experience

+ product marketing experience

+ full-chain material supply

(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

Value- added service !

Layout design service	We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service	After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research	We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty	Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

 

Company Profile

Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.

 

During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.

 

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.

 

All these should be attributed to our managing philosophy as following:

- Leading technology, individual solution
- Quality first, better price based on win-win principle
- Making friends with our customer prior to doing business

 

We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.

 

 

Contact Us

To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process

Kind reminder to dear customer :

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 

2. What's the final product you want to make?
3.Which kind of package you will use?

4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )