Ketchup Production Machine

• Customization: Available
• Type: High Effect Tomato Paste Processing Line
• Voltage: 380V
• Model NO.: JPM-NJ-TPM-023
• Customized: Customized
• Processing Capacity: 30-1500tons/Day
• Material: Stainless Steel 304/316
• Warranty: 1 Year
• Finished Products Package: Aseptic Bag, Sachet, Pouch, Tin Can, Drum
• End Products: Tomato Paste Concentration, Tomato Sauce, Ketchup
• After-Sale Service: Engineers Available to Service Machine Overseas
• Package: Wooden Case or Plastic Package
• Weight: as Per Production Scale
• Electrical Element: Spiraxsarco
• PLC: Siemens
• Motor: as Per Customer′s Request
• Pump: as Per Customer′s Requirement
• Valve: as Per Customer′s Requirement
• Plate Thickness: as Per Standard
• Flowmeter: Cologne Flowmeter
• Transport Package: Export Standard Package
• Specification: 60-1500tons/day
• Trademark: shjump
• Origin: Shanghai
• HS Code: 8453200000
• Production Capacity: 20set/Year

Product Description

1.What we do.
We supply turnkey solution project in various fruit processing like below:

1.	Fruit Paste processing line
2.	Fruit puree processing line
3.	Fruit juice processing line
4.	Fruit drinking production line
5	Fruit pulp making line
6.	Fruit beverage production line
7.	Vegetable Juice & Vegetable Puree production line.

2.Who we are?
Our company start to handle with Fruit processing machinery & plant since 2002 year , We have produced lot of Turnkey solution project in Fruit paste processing & Fruit juice processing line & Fruit beverage processing plant etc for over 40 countries,We service for plant planning, Design,Machinery production, Installation,debugging,trainning ,and after-sell service etc.
3.Production capacity we can supply :

Processing capacity	12 Ton/d - 5000Ton/day.
Automatic level	High Automatic or as per customer's requirements
Material:	Food grade SUS 304 or SUS 316 stainless steelz
Juice yield :	Up to 95%
Service scope:	Turnkey solution project ( Machinery processing,design,installation,debugging,trainning and after-sell service.

4.System Equipment list:

Turnkey solution fruit juice and fruit paste/puree processing line 

1).Receiving system

2).Washing system

3).Elevating system

4).Sorting system.

5.)Curshing section

6).Preheating system

7).Pulping & Refining

8.)Sterilizting section

9) Vaccum evaporating

10.)Filling system.

11)Post sterilization

5.Main Machine Description:

1).Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
2).Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
3.)Peeling, pulping & Refining Monobloc (Pulper)	1. The unit can peel, pulp and refine fruits together. 2. The aperture of strainer screen can be adjustable (change) based on customer's requirement. 3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
4.)Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
5.)Preheater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
6.)Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.  5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
7.)Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time

6.Processing flow chart:





7.Our advantage:

Our unique--Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.

Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

 Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

 Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

 Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

 Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
8.Some of our project show:

9.Our company show:

10.Processing details show :

11.The package of our product:

12.Kind reminder to dear customer:
 

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely,how many concentration will be processed hourly? 
2.What is the size of the tinplate can size ?
3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-diven?