220L Aseptic Bulk Packing Original Tomato Paste Processing Factory Machine and Factory Boiler Cooling Tower Turnkey Quotation

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 12-18 Months
• Model NO.: JP-TPPL-0825
• Type: Food Processing Line
• Voltage: 380V
• Power: up to The Capacity and Configuration
• Customized: Customized
• Capacity: 1000-2000tons Per Hour
• Material: Stainless Steel 304/316
• End-Products Package: Bottle, Pouch, Pet, Aseptic Bag etc.
• Final-Products Brix: 22%-38% Brix, Hot Break/Cold Brix
• End-Products Type: Tomato Paste Concentration, Tomato Sauce, Ketchup
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• Production Capacity: 20 Sets /Year

Product Description

General Introduction of the whole line:

1.Tomato paste Processing Project Overview

Raw material	Fresh tomato
End product	Tomato paste
Processing capacity	From 20 T/day to 3000 T/day
Fruit consistency	4-6Brix
Semi-finished products	Tomato paste in aseptic bag 220L, 1000L
Product consistency	28-30%, 30-32%, 36-38%
Output	Can be calculated

 

2. Tomato paste project description

Tomatoes are usually processed for paste and the processing line mainly includes five parts: fresh tomato receiving, pre-washing and sorting section; extracting section; concentrating section; pasteurizing or sterilizing section; aseptic filling section. It is mainly composed of discharge system, hydraulic convey system, bucket elevating, washing and sorting system, crushing system, pre-heating system, pulping and refining system, evaporating& concentrating system, sterilizing system, aseptic filling system. Tomato paste in aseptic drum can be further processed to ketchup, sauces, juices in tin can/bottle/pouch, etc.


3. Different package for tomato paste:

4. Process flow per tomato paste processing line :

 

5. Key machines' description: 

Key machines	Descriptions
Tomato receiving system	Fresh tomatoes arriving at the plant in trucks are unloaded into a collection channel (also known as flume), a stainless steel or cement duct into which a quantity of water 3 to 5 times higher than the amount of unloaded tomato is continuously pumped. For example, a 10 tons/hour rate requires at least 30m3/hour of water.
Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
Tomato washing machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Tomato Crushing machine	used to crush the tomato into pieces and for further pulping
Preheating machine	Preheater increases the temperature of the tomato pulp by steam so that to soften the pulp and deactivate the enzymes.The temperature is regulated at 65-75°C for Cold Break processing or to 85-95°C for Hot Break processing
Tomato pulping machine (turbo refiner)	The heated tomato pulp (fiber, juice, skin and seeds) is then conveyed to an extraction unit composed of two operating stations: a pulper and a refiner, equipped with two sieves having different sized meshes. The first sieve processes solid pieces up to 1 mm, while the refiner processes solid pieces up to 0.6 mm, depending on the type of sieve fitted on the machine (the manufacturer can supply sieves with different sized holes if necessary). Two products therefore come out of the extraction unit
Tomato pulp evaporator	The unit is composed of tubular heater, vacuum evaporation chamber, condenser, pumps, PLC control system, valves, meters& gauges, operation platform, etc.  SS304 for main, Special structure (forced circulation) for concentration of tomato paste and precisely control the brix
Tube-in-tube sterilizer for tomato paste	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time
Tomato paste aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

6.Related machines' pictures:


6.Features of Tomato Processing Line
High yield up to 90% of juice
Low energy cost design because of patent heat-recovery system 
Low temperature evaporation resulting improved quality of products.
User friendly, Siemens PLC HMI equipped.
Semi-automatic as well as fully automatic system available.
Both hot break and cold break systems available.


7. History tomato paste processing project site view :


Kind reminder to dear customer:

please kindly understand that the tomato paste production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely, How many fresh tomatoes you plan to process per day? 

2.What will be the final package of your tomato paste? in drum, in tinplate or in pouch or in bulk?Will your products facing wholesale market or retail market?

3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-diven? 

About Us:

Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the tomato paste processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 46 tomato processing factory in domestic and oversea market.

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment  for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned  the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years  regarding their quality and sales volume.

We are the best choice for tomato paste processing in Turnkey Solution! 

Thoughtful After-sale services:

1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.

Company show:



Contact Us:
To get more information of tomato paste production line, please feel free to contact our engineer:

 
 
More pictures/vedios and detailed proposal will be offered.