Garlic Paste Processing Line Garlic Peeling and Spilting Machine Crushing and Grinding Machines on Sale

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 1 Year or Negotiable
• Model NO.: JP-GPPL-0617
• Type: Juice Processing Line
• Voltage: 380V
• Power: up to The Capacity and Configuration
• Customized: Customized
• Raw Material: Fresh Garlic
• End-Products Package: Puree, Juice, Dried Products
• Final-Products Brix: 7-12brix (for Juice)
• Juice Yield: 65%-85%
• Capacity: 100kg-3t Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

Product Paramenters
 

 

1. SHJUMP Garlic processing project description:

Garlic is consumed in every home and use in processing industry has a fairly constant market demand. Garlic is used in varied food preparations like chutneys, pickles, curry powders, curried vegetables, meat and meat product preparations, tomato ketchup, etc., The raw garlic is also used in second generation products like garlic powder, garlic salt, garlic vinegar, garlic cheese croutons, garlic potato chips, garlic bread etc. SHJUMP offer full set of garlic processing machine to meet different requirement.

 

2.SHJUMP garlic Processing Project Overview

Raw material	Garlic and similar products
End product	Garlic sauce, garlic powder, garlic oil etc
Processing capacity	From 5 T/day to 100 T/day, or customized
Juice Efficient input	90% raw fruit (10% as waste, peels)
Main processing flow	Garlic peeling, crushing, dehydration, mixing and packing
End product package	In drum can, glass bottle, PET bottle or plastic bags etc.
Output	Can be calculated
Budget range	Customized from 20000USD to 2000000USD, please reach us for tailored solution

3.Key machines' description for garlic processing line:
 

Key machines	Descriptions
1. garlic pre-treatment machines:
garlic peeling machine	It adopts a pneumatic principle, which will not damage the garlic after peeling the skin. Garlic Peeling Machine can peel the garlic skin completely in a dry way, so there is no need to put the garlic in the water before peeling.
Garlic splitting machine	The garlic breaking separating machine is designed to separate the garlic bulbs into garlic cloves. It is equipped with standard rubber rollers, so the machine won't damage the garlic during the garlic bulb separation process.
Air-blowing washing machine	Special design of surfing and bubbling to ensure a thorough cleaning and lessening the damage to the material as well.
2.garlic sauce processing machines
garlic crushing machine	The washed garlics are chopped before going to the treatment line. The chopping dimensions depend on the required extraction.
Pre-heater and enzyme deactivation machine	Used for deactivating enzyme and pasteurizing of crushed products and  softening the fibers and to get consequently the maximum juice yield..;Adjustable temperature control and automatic return flow function.
Garlic milling machine	The colloid mill is a type of rotor-stator mixer often used in the manufacturing of emulsion and dispersion. It can also be used to reduce the particle size of solids in suspension. It is commonly used in food industry, such as making peanut butter, sesame butter and other nut butter.Also it can use to grinding milk, vegetable and fruit jam.It is a good performance grinding machine.
3.Dehydrated garlic processing machines:
garlic slicer	To slice or dice the garlic into different dimensions. The machine has complete with set of various blades for long slice, round slice,cubes and strips
garlic drying machine	Including accessories(movable carts and trays)and inbuilt temperature regulator and control cabinets Variable drying temp: 55-85ºC (adjustable) Capacity: 1ton-5ton per batch Material: Stainless steel (food contact part) SS 304
Grinding machine for garlic powder	Material enters the mill chamber via screw conveyor where it is sheared and milled by  fast-rotating blades. The powder passes the guide ring and enters the classifier chamber. As the classification wheel is in rotation, both  air force and centrifugal force act on the powder. As the particles whose diameters are greater than the critical diameter (diameter of the classification particles) have a greater mass, they are thrown back into the mill chamber to be ground again, while the particles whose diameters are smaller than the critical diameter enter  cyclone separator and dust-collecting box.

4. Demonstration of SHJUMP garlic processing machines:

5.Features of SHJUMP garlic processing machines:

Various garlic products can be made by our processing line, either garlic paste, canned garlic, garlic powder or garlic slice.We can customize based on your needs in suitable capacity and package to meet your local market trend. Please feel free to reach us!

6.History project site of SHJUMP garlic processing project :

Product Range
 

What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:

Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.

Fruit extracts, fruit powder, pectin , essences, oil etc.

Fruit spirits, vinegar, etc

Fruit leather bar, fruit cake, and other fruit snacks etc.

 

Descriptions and Pictures for Key Machines for reference

(Machine list is customized based on your detailed requirement, please reach us for accurate information)

Key machines	Descriptions
Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Crushing machine	used to crush the fruits into pieces and for further pulping
Pre-heater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time
Aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

Our Advantages

Only one !!

 

We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.

 

We are the only one to offer you:

full-line machines

+ machine running experience

+ factory management experience

+ product marketing experience

+ full-chain material supply

(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

Value- added service !

Layout design service	We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service	After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research	We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty	Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

Production Process

 

Company Profile

Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.

 

During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.

 

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.

 

All these should be attributed to our managing philosophy as following:

- Leading technology, individual solution
- Quality first, better price based on win-win principle
- Making friends with our customer prior to doing business

 

We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.

 

FAQ

 

Contact Us

To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process

 

Kind reminder to dear customer :

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 

2. What's the final product you want to make?
3.Which kind of package you will use?

4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )