1-2tph Date Juice Processing Line Brix 75 Date Juice and Syrup Production Machines

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 12-18 Months
• Model NO.: JP-DJPL-0331
• Type: Juice Processing Line
• Voltage: 380V
• Power: up to The Capacity and Configuration
• Customized: Customized
• Raw Material: Palm Date
• End-Products Package: Date Syrup, Date Paste, Date Jam, Date Sugar
• Capacity: 100kg-10t Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

Product Paramenters

1. General description of SHJUMP date processing projects:

Date palm is one of the most important fruit crops in many parts of the world that are usually characterized by arid, high-temperature climate. The main constituents of date include water, sugar, protein, fat, pectin, ash, crude fiber, and polyphenols.

Date palm products include semi-finished and ready-to-use date products, derived products from date such as date juice, date syrup, date spread, liquid date sugar, "Tarooneh" arrack, and sago. Fermented products from date include alcohol, wine, organic acids, and single cell protein. Date by-products containing date pit and presscake can be used in producing alcohol and animal feed. As date pit contains dietary fiber and phenolic compounds, it can be used in functional foods.
 

2. Popular date processed products from SHJUMP processing line:

Date paste is produced from raw and natural dates Pieces that are cleaned and pitted. ARIO Date Paste is a natural and highly nutritious ingredient for the Human Consumption in home usages and industrial usages. We use it as snack complementary in the afternoon or breakfast and also most of confectionery factories use it for their products.

Date syrup is a natural sweetener instead of white sugar. Date Syrup is 100% vegan, 100% natural, 100% pure, 100% organic and 100% healthy from kabkab dates. It is extracted directly from juicy kabkab dates and is not added any additive. Our natural date molasses has the high percent of the nutritional value of dates and is used in Home and Industries of Food, Confectionery & Bars & Snacks & Chocolate & Dairy& Ice Creams & Baked Goods & Baby Foods & Alcoholic Beverage.

Date Liquid Sugar is produced from date syrup after extraction, refinement and taking our pectin. protein,fiber and pigment compounds with no additives. Date Liquid Sugar with 72-78 brix, includes 73% sugar. Its main sugars are Glucose and Fructose with equal percentage which are same as honey so it's considered as a healthy sweetener. Also it is competitive commercially to the other natural sweetener like honey, considering all of these, it can be a good alternative for sucrose sugar in food industries such as soft drinks & Beverages, Bakery, Confectionary and ice cream. Also it can be used as healthy sweeteners in daily home usage instead of white sugar.

3. SHJUMP reference processing flow for date processing:

Typical processing of date includes cleaning, grading, heat treatment, drying, fumigation, irradiation, moistening, pitting, pasteurization, coating, and packaging  as shown below:

 

4.Key machine list for processing various date products:
 

No.	Name of Unit machine	Description
A: dates pre-treatment system:
A1	air- blowing washing with elevator	1.Special design of surfing and bubbling make the fruits rotating continuously to separate from the wastes. 2.With elevator at the end to discharge the water and convey fruits to the next process 3. Water filtering and recycle system
A2	Rotary drum washing machine	To further clean the dates, equip with high-pressure sprayer with pure water
A3	Sorting machine	Used in the sorting and conveying materials. To  select the defective fruit out and put them into the middle conveyor, then go to the waste conveyor Smooth roller conveying make the fruit rotate along with the forwarding, which will generally avoid the choose negligence
A4	Date pitting machine	To remove the date cores without breaking the fruits
A5	Dicing machine	To cut the date into dice.Diameter can be customized
B: date syrup production system:
B1	Cooking tanks	Multi-layer cooking tanks,To cook the dried date to be soft so that it can be easily pulped in high yield
B3	double-stage pulper and refiner	Big capacity and stable performance.,High rotating speed with 1470rpm.,Easy to operate and change the sieves. The size of sieve can be customized and changeable
C: Date pulp enzymatic treatment, clarifying and separation system
C1	Enzymatic hydrolysis tank	Stainless steel,precise temp control,Height adjustable support legs,with agitator and thermal insulation
C2	Horizontal spiral centrifuge	Using centrifugal sedimentation principle to separate the suspension with the juice.The spiral pusher on the blade push the particles to small end of the drums to discharge as slag , the liquid go through the big overflow hole.Continuous circulation achieve the purpose of continuous separation.
C3	Plate Press Filter	Used for clarify the date pulp, the particle size is customized, can be up to 500 meshes.
D: Liquid sugar refining, evaporating and sterilization section
D1	Activated carbon filter	For de-colorize the date syrup
D2	Falling film evaporator	It includes heater,separator, compressor, vacuum pump, circulation pump, operation platform, electric control cabinet, liquid level automatic control system & internal valve&pipe fittings, the structure is quite simple. It includes heater,separator, compressor, vacuum pump, circulation pump, operation platform, electric control cabinet, liquid level automatic control system & internal valve&pipe fittings, the structure is quite simple.
D3	Tubular Pasteurizer	Used to sterilize the liquid sugar in mild temp.
D4	Weighting filling machine	Used to pack the liquid inside the container
E. Date powder processing
E1	Hot air Drying cabinet	Hot air circulating oven is also called tray dryer. The heat source is steam as customer requested. The axial fan is used for heating the air of the heat exchanger in node of convective heat exchanging. The hot air stream transfers the heat to the material through the drying tray. The fresh air enters the drying box through air inlet hole for making-up. The humid air is exhausted from the dehumidifying hole. In this way, the machine keeps the proper relative humidity in the drying box.
E2	Powder grinding and bagging system	High precision digital weighing sensors;PLC control system ,stable and reliable;5.7inch colorful touch screen; Material contact parts (storage hopper, hopper, vibration plate, weighing hopper, etc.) are to realize fast disassembly, easy to clean;Easy to clean and maintance.
F:Date Paste Processing
F1	Steam preheating machine	Stainless steel,precise temp control
F2	Screw Squeezing machine	Used to compress the soaked crushed dates into date paste
F3	Homoginizer	Used to homogenize the paste, to refine it and make the paste smooth
F4	Vacuum sealer packing machine	vacuum sealer packing machine can automatically extract the air in the packing bag and complete the sealing process after reaching the predetermined vacuum degree. It can also be filled with nitrogen or other mixed gas, and then the sealing process can be completed.
G. Date Vinegar fermentation system
G1	Fermentation system	The system includes seeding tank, alcohol fermentation tank, aging tank,vinegar fermentation tank etc
G2	Precise filter	Used to filter out the impurities in the materials

5.SHJUMP date processing line machine display:




6.SHJUMP history project site of date processing :


 

Our products range

 

What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:

Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.

Fruit extracts, fruit powder, pectin , essences, oil etc.

Fruit spirits, vinegar, etc

Fruit leather bar, fruit cake, and other fruit snacks etc.

 

Our Advantages

Only one !!

 

We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.

 

We are the only one to offer you:

full-line machines

+ machine running experience

+ factory management experience

+ product marketing experience

+ full-chain material supply

(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

Value- added service !

Layout design service	We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service	After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research	We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty	Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

Production Process

 

Company Profile

Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.

 

During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.

 

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.

 

 

All these should be attributed to our managing philosophy as following:

- Leading technology, individual solution
- Quality first, better price based on win-win principle
- Making friends with our customer prior to doing business

 

We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.

 

Contact Us

To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process

Kind reminder to dear customer :

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 

2. What's the final product you want to make?
3.Which kind of package you will use?

4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )