Lime Juice Extracting Machine Lime Peeling and Pulping Machine in Large Capacity

• After-sales Service: Video and Onsite Service Offered
• Warranty: 12-18 Months
• Voltage: 380V
• Customized: Customized
• Raw Material: Orange, Lemon and Similar Fruits
• End-Products Package: Juice, Oil, Essential
• Model NO.: JP-LJPL-0906
• Final-Products Brix: 7-12brix, 65-75brix
• Yield: 55%-63%
• Capacity: 100kg-10t Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

A. General Introduction of the whole line:

1.Orange Juice Processing Project Overview

 

Raw material	Fresh orange, lemon,or similar citrus fruit etc
Finished product	Concentrated Juice, NFC Fresh Nature Juice,Oil,Orange pulp
Processing capacity	From 20tons/day to 2000 tons/day
Efficient input	55% raw fruit (45% as waste, peels and seeds)
Fruit consistence	7-12 Brix for raw juice, pulp, 65-75brix for concentrate
End package	Aseptic bag/tin can/glass bottle/PET bottle
Output	Can be calculated

 

2.Orange Juice processing project description:

 

Our company produces citrus processing equipment for the global market. Our Citrus Extractor is the heart of citrus processing system and we are the industry leader in citrus extraction technology in China.



 

3.Different package for orange juice product:

4. Different Types of Orange Juice

 

Frozen Concentrated Orange Juice: These are commercial squeezed orange juice that is pasteurized and filtered before being evaporated under vacuum and heat. After most of the water is removed, it is concentrated and then stored as about 10 degrees Fahrenheit. With this process, vitamin C, essences, and oils are extracted and are added back after to restore flavor and nutrition.

Not from Concentrate: These are orange juice that is pasteurized and sold to consumers without having been concentrated. Most of the time, not from concentrate orange juices have reduced natural flavors. They also contain highly engineered additives. They also have different flavor formulas depending on what region they are made. This is because consumers in different parts of the world have different preferences when it comes to acidity, freshness, and sweetness.

Canned Orange Juice: Canned orange juice retains more vitamin C compared to bottled orange juice. However, canned products lose flavor when they are stored at room temperature for over 12 weeks. Before, when canned orange juice is fairly new to the market, the acidity of the juice caused it to have a metallic taste. But in 1931, a flash pasteurization process was developed by Dr. Philip Phillips. It is a process that eliminated this issue, which also increased the market for canned orange juice.

Freshly Squeezed / Unpasteurized Orange Juice: Freshly squeezed orange juice is unpasteurized, and it is the closest to consuming the orange itself. It is made by squeezing oranges and then bottling without adding any flavorings or additives. Freshly squeezed orange juice can last from 5 to 23 days, depending on storage temperature.

5.Refernce orange juice processing line flowchart:

6.key flow description of orange juice processing :

Item	Flow	Detailed description
1	Harvesting /collection	Oranges are harvested from large groves. Some citrus growers are members of cooperative packing and marketing associations, while others are independent growers. When the mature fruit is ready to pick, a crew of pickers is sent in to pull the fruit off the trees. The collected fruit is sent to packing centers where it is boxed for sale as whole fruit, or sent to plants for juice processing. The oranges are generally shipped via truck to juice extraction facilities, where they are unloaded by a gravity feed onto a conveyor belt that transports the fruit to a storage bin.
2	Cleaning /Grading	The fruit must be inspected and graded before it can be used. An inspector takes a 39.7 lb (18 kg) sample to analyze in order to make sure the fruit meets maturity requirements for processing. The certified fruit is then transported along a conveyor belt where it is washed with a detergent as it passes over roller brushes. This process removes debris and dirt and reduces the number of microbes. The fruit is rinsed and dried. Graders remove bad fruit as it passes over the rollers and the remaining quality pieces are automatically segregated by size prior to extraction. Proper size is critical for the extraction process.
3	Extraction	Proper juice extraction is important to optimize the efficiency of the juice production process as well as the quality of the finished drink. The latter is true because oranges have thick peels, which contain bitter resins that must be carefully separated to avoid tainting the sweeter juice.    There are two automated extraction methods commonly used to orange juice extracting. The first places the fruit between two metal cups with sharpened metal tubes at their base. The upper cup descends and the fingers on each cup mesh to express the juice as the tubes cut holes in the top and bottom of the fruit. The fruit solids are compressed into the bottom tube between the two plugs of peel while the juice is forced out through perforations in the tube wall. At the same time, a water spray washes away the oil from the peel. This oil is reclaimed for later use.   The second type of extraction has the oranges cut in half before the juice is removed. The fruits are sliced as they pass by a stationary knife and the halves are then picked up by rubber suction cups and moved against plastic serrated reamers. The rotating reamers express the juice as the orange halves travel around the conveyor line.   Some of the peel oil may be removed prior to extraction by needles which prick the skin, thereby releasing the oil which is washed away. Modern extraction equipment of this type can slice, ream, and eject a peel in about 3 seconds.
4	Filtration	The extracted juice is filtered through a stainless steel screen before it is ready for the next stage. At this point, the juice can be chilled or concentrated if it is intended for a reconstituted beverage. If a NFC type, it may be pasteurized.
5	Concentration	Concentrated juice extract is approximately five times more concentrated than squeezed juice. Diluted with water, it is used to make frozen juice and many RTD beverages. Concentration is useful because it extends the shelf life of the juice and makes storage and shipping more economical. Juice is commonly concentrated with a piece of equipment known as a Thermally Accelerated Short-Time Evaporator, or TASTE for short. TASTE uses steam to heat the juice under vacuum and force water to be evaporated. Concentrated juice is discharged to a vacuum flash cooler, which reduces the product temperature to about 55.4° F (13° C). A newer concentration process requires minimal heat treatment and is used commercially in Japan. The pulp is separated from the juice by ultra-filtration and pasteurized. The clarified juice containing the volatile flavorings is concentrated at 50° F (10° C) by reverse osmosis and the concentrate and the pulp are recombined to produce the appropriate juice concentration. The flavor of this concentrate has been judged to be superior to what is commercially available in the United States and is close to fresh juice.   Juice concentrate is then stored in refrigerated stainless steel bulk tanks until is ready to be packaged or reconstituted.
6	Reconstitution	When the juice processor is ready to prepare a commercial package for retail sale, concentrate is pulled from several storage batches and blended with water to achieve the desired sugar to acid ratio, color, and flavor. This step must be carefully controlled because during the concentration process much of the juice's flavor may be lost. Proper blending of juice concentrate and other flavor fractions is necessary to ensure the final juice product achieves a high quality flavor.
7	Pasteurization	Thanks to its low pH (about 4), orange juice has some natural protection from bacteria, yeast, and mold growth. However,pasteurization is still required to further retard spoilage. Pasteurization also inactivates certain enzymes which cause the pulp to separate from the juice, resulting in an aesthetically undesirably beverage. This enzyme related clarification is one of the reasons why fresh squeezed juice has a shelf life of only a few hours. Flash pasteurization minimizes flavor changes from heat treatment and is recommended for premium quality products. Several pasteurization methods are commercially used. One common method passes juice through a tube next to a plate heat exchanger, so the juice is heated without direct contact with the heating surface. Another method uses hot, pasteurized juice to preheat incoming unpasteurized juice. The preheated juice is further heated with steam or hot water to the pasteurization temperature. Typically, reaching a temperature of 185-201.2° F (85-94° C) for about 30 seconds is adequate to reduce the microbe count and prepare the juice for filling.
8	Packaging/filling	To ensure sterility, the pasteurized juice should be filled while still hot. Where possible, metal or glass bottles and cans can be preheated. Packaging which can not withstand high temperatures (e.g., aseptic, multilayer plastic juice boxes which don't require refrigeration) must be filled in a sterile environment. Instead of heat, hydrogen peroxide or another approved sterilizing agent may be used prior to filling. In any case, the empty packages are fed down a conveyor belt to liquid filling machinery, which is fed juice from bulk storage tanks. The filling head meters the precise amount of product into the container, and depending on the design of the package, it may immediately invert to sterilize the lid. After filling, the containers are cooled as fast as possible. Orange juice packaged in this manner has a shelf life of 6-8 months at room temperature.

7. Related orange juice processing line machines from SHJUMP


8.On-site orange juice processing of our history project:

                                                                            

B. Our Advantages

1.Turnkey solution--A-Z SERVICE:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.

# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

# Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

# Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

# Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

2.Thoughtful After-sale services:

1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.

 

3. Compresive service:

*****Only one !

We are the unique supplier in China, and among the world---we make machines, as well as make fruit juice. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. We are the only one !

 

So we can offer you:

full-line machines

+ machine running experience

+factory management experience

+ product marketing experience

+ full-chain material supply (fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

4.300+  history projects,customers worldwide

 For more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the   company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of   production line supplied by SHJUMP.

5.Design for versatilty

Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when
people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple
varieties of products;
 

6. World top brands parts
  We only use world top brands parts in our production. For example, Siemens PLC, Spirax Sarco steam valves on sterilizer, ABB motor , Kronne & E+H flowmeter on the filler, Messalina refractometer on the concentrator for real-time brix measurement.

 

 

 

C. About Us:

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.

2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry

3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

D.Kind reminder to dear customer:

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

>1.What's the estimated capacity? Namely,how many onion will be processed hourly? 

>2.What is the size of the packing container ?

>3.When and where you want to start this project?
>4.Will this project be cost-oriented or quality-driven? 

E.Contact Us:
To get more information of onion production line, please feel free to contact our engineer:

More pictures/vedios and detailed proposal will be offered.

We are your best choice for fruit&vegetable processing in Turnkey Solution!