Tomato Paste Sterilization Equipment/Tomato Paste Concentration Equipment

Product Description

1       Product Overview

1.1 About us 
300+  history projects,customers worldwide for more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.

1.2 What products can we offer? 

Only one! 
We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. 

We are the only one to offer you:
full-line machines
+ machine running experience
+ factory management experience
+ product marketing experience 
+ full-chain material supply 
(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

we offer all kinds of processing line for fruit treatment ! Machines to make the following products:
Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.
Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.
Fruit extracts, fruit powder, pectin , essences, oil etc.
Fruit spirits, vinegar, etc
Fruit leather bar, fruit cake, and other fruit snacks etc.
Intermediate products package
BIB (bag- in - box)
BID (bag- in- drum)
IBC (intermediate bulk container)
Tanker trucker

Value- added service !
A)Layout design service
We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately. 
B)Installation &Commissioning & Labor training service
After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
C)Pilot production and formula research
We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Why Choose Us
D) Turnkey solution from A to Z
We can provide tailored solutions according to your requirements in a scientific way. 
we can offer you:
full-line machines
+ machine running experience
+factory management experience
+ product marketing experience
+ full-chain material supply 

2       Product Process

Tomato Paste is a product made by concentrating tomatoes after pretreatment, beating, peeling and seeding without adding any additives.

The dry matter content of paste is generally range from 22-24%brix, 28-30%brix, to 36-38% Brix. 36-38%brix of products are in great demand in the international market. If a tomato paste with a dry matter content of 36 to 38% is produced with a dry matter content of 5% in a puree and a yield of 89%, it takes 6.5 tons of tomatoes to process 1 ton of tomato paste.

As a big tomato paste factory,Xinjiang Huhui Agricultural Science and Technology Co., Ltd. Is belong to Shanghai Jump Machinery & Technology Co., Ltd.(SHJUMP) Tomato paste process of SHJUMP is as follows: tomato raw material-sink flow-lifting-cleaning-selection-pumping-crushing-temporary storage-preheating-pumping-refining (skin, seed , Slag separation) → temporary storage → pumping → concentration → temporary storage → sterilization → cooling → aseptic packaging → tomato paste (36~38%Brix)

 

2.1      Main equipment list 

Main Equipment	Function
Elevating Machine	Material's lifting and preliminary washing
Washing Machine	Material's washing
Sorting Machine	manual sorting platform
Crushing Machine & Color protect	crushing the materials,Color protecting
Pre-heater	Material's pre-heating, enzyme deactivation and color protection
Pulping machine	extract the juice
Vacuum Evaporator	Water's evaporation and concentration of juice/pulp
Sterilizer	Sterilize the material by heat-treatment
Aseptic Filler	Fill the materials into bag-in-box and bag-in-drum aseptic bag
Conveyor	Transport the material or final products
Centralized control cabinet	PLC human-machine interface, equip with manual or automatic operation

 

2.2      Detailed consultation

Successful production lines are not exactly the same;

Failed production lines are all the same!

 

The process route and process flow involve the core technology of the production line, and the whole or part process route, raw material resources, product positioning, market channels and investment strategies are all different. The above process route is for reference only, and the process execution route shall be subject to the actual raw materials and product form requirements.

 

Detailed information please contact Roy Li

Food engineering expert (with practical engineering experience in more than 300 fruit and vegetable processing and plant extract processing production lines in the world) 

3       Production Site Show

3.1      Raw material collection, cleaning, sorting, etc.

3.2      Crushing, juicing, enzyme inactivation, pulping, etc.

 

 

 

4       Our Advantages

4.1      Production line/equipment advantages

1). Shanghai Jump Machinery Technology Co., Ltd. (hereinafter referred to as: SHJUMP) specializes in the production of fruit juice, jam, plant extracts processing equipment and production line. Relying on the rich experience and technical strength of the food machinery industry of the "former Shanghai Qian-wei Machinery Factory" for more than 40 years, SHJUMP has been adhering to the concept of "widely absorbed from abroad and independent innovation in China" Since its establishment. It has more than 300 fruit juice, jam and plant extract production lines in China domestic and abroad, and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.

 

2). Our equipment production line is made and designed in combination with advanced technology at home and abroad. The equipment has good versatility and one machine with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

3). All equipment in the system is made of stainless steel (in direct contact with raw materials), which is advanced modern processing technology. The design of the whole process and the connection of the pipeline are set by engineers carefully calculated and combined with the original natural aromatic ingredients of fruits and vegetables, keeping cooling, heating treatment and transmission completed in a short distance and time, effectively preventing flavor substances from being Loss in thermal reaction; at the same time reduce the loss of quality caused by oxidation reaction under high temperature conditions. The entire production line, from material crushing, cooking separation, concentration, sterilization to aseptic filling, is carried out in a fully enclosed environment. Keep the original flavor and nutrients to the limit;

 

4). The operation of the control part adopts an automatic control system, an automatic fault alarm system, and a comprehensive guarantee mechanism to ensure the safety of equipment and personnel; all electrical control system components are from internationally renowned brands, such as Siemens, Omron, etc.;

 

5). The production line steam control type (very important, related to the quality of the product) comes from the world-famous brand Spirax-Sarco steam control system, simple control, high reliability, and effectively ensure the high quality and balance of different batches of products.

4.2      Pre-sale service

The company provides design and development, manufacturing, installation and commissioning, technical training and after-sales service for the entire line project. We can advise you to choose the most suitable machine according to the customer's formula and raw materials, provide customers with free pre-sale technical support consultation, and make a scientific and reasonable system design and planning plan based on your beautiful strategic vision and the actual conditions of the factory. Ensure that the project is scientific and efficient. At the same time, we can introduce suppliers of raw materials to customers, such as bottles, labels, etc. Welcome to our production workshop to understand how our engineers produce. We can customize the machine according to your actual needs, and our engineers will come to install the machine for your factory and train your operation and maintenance workers. If you have any requirements, please feel free to contact us.

 

1) Professional consultation on formula technology, equipment technology, product positioning, product form, domestic and international markets

2) Overall planning and layout of the factory

3) Layout of production workshop

4) Installation and commissioning of production process and confirmation of process parameters

4.3      In-sale service

SHJUMP Machinery, technology leads the future.

Feasibility analysis, process route, equipment selection, equipment design, manufacturing, quality control and other full-process refined management in turnkey projects such as deep processing of fruits and vegetables and plant extract processing production lines.

SHJUMP has always adhered to the original design, manufacturing, flat management, and reduced intermediate links. Three-dimensional visual design is fully adopted in engineering design, and the design modeling is completely consistent with the final product to ensure product quality and meet and exceed customer expectations.

Successful production lines are not exactly the same; failed production lines are all the same!

The process route and process flow involve the core technology Know-how of the production line, and the overall or partial process route, raw material resources, product positioning, market channels, and investment strategies are all differentiated. The process execution route needs to be tailored to the actual raw materials and product form requirements.

The company relies on its own property rights to add a science and technology park, self-funded enterprise-level laboratory. It integrates formula technology and equipment technology research, laboratory small test, pilot test series of tests, stable and stable, to ensure the safety, stability, long-term, full-load, and high-quality operation of industrial-grade production lines.

4.4      After-sales service

1). Installation and debugging. We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified and accepted, to ensure that the equipment is put into production in a timely manner;

 

2). Regular routine visits. In order to ensure the safety, stability, long-term, full-load, and high-quality operation of production line equipment "safe, stable, long, full, and excellent", we will provide comprehensive services such as on-site technical support one to three times a year according to customer needs;

 

3). Detailed inspection report. Whether it is general regular service inspections or annual maintenance, our engineering and technical personnel will provide a detailed inspection report for customers and our company to refer to and archive, so as to learn and grasp the equipment operation status at any time;

 

4). Fully complete parts inventory. In order to reduce your cost on parts inventory and provide better and faster service, we have prepared a fully complete inventory of equipment parts to meet customer needs from time to time;

 

5). Professional technical training. In order to ensure that the customer's technical personnel can be familiar with the performance of the equipment, and correctly master the operation and maintenance procedures of the equipment, in addition to the normal installation site technical training, various professional seminars and trainings can also be held for you in the factory to help you faster, More comprehensive knowledge of technology;

 

6). Software and consulting services. In order to let your technical staff, know more about equipment-related consultations, our company will arrange to send out consultations on the equipment provided and the latest information magazines from time to time.

5       Introduction of SHJUMP

Company Show of Shanghai Jump Machinery & Technology Co., Ltd.  






6.Contact Information
Over 300 fruit juice, puree, sauce, ketchup, jam, paste, preserved, fruit powder, fruit oil, wine, and vinegar plant extracts processing production lines, food engineering experts 
SinoRoy (TEL. double zero eight six one three nine one eight one five nine seven eight six)
 
Company Name: Shanghai Jump Machinery Technology Co., Ltd.
Manufacturing plant address: Shanghai Jump Machinery & Technology Co., Ltd., 58 Pengqing Road, Kunshan City, Jiangsu Province, China.