BIB Single Head Aseptic Filling Machine

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: BZD1-1-25L
• Voltage: 380/415/450V up to Different Nation
• Power: 180-380kw up to Capacity and Configuration
• Customized: Customized
• Machine Raw Material: SUS304/SUS316/Titanium
• Degree of Automation: High or to Be Customized
• Products Type (Brix): 8%|16%|32%|40%|48%|56%|72% to Be Defined
• Products Package: Can, Bottle, Pouch, Pet, Aseptic Bag etc.
• Compatibility & Expandability: Excellent
• Transport Package: Standard Export Package
• Specification: 125kg-125tons per hour
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 23

Product Description

1       Equipment Characteristics 

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(1)The equipment uses human-computer interface and PLC automatic control system, which is intuitive and convenient to operate, with self-testing, production data recording and protection functions.

(2)The equipment is equipped with aseptic room, and the aseptic bag pulling cap, filling and capping are all operated automatically under the aseptic environment.

(3)Steam is used in the aseptic chamber to sterilize the aseptic chamber and the mouth of the bag, and the aseptic chamber is always kept under positive pressure during the production process to avoid the outside air from entering the aseptic chamber.

(4)The aseptic chamber is kept at 90-98ºC (can be set according to the process) to ensure its aseptic state, equipped with temperature probe, when the temperature is lower than the set temperature, the equipment stops filling and the alarm prompts the operator.

(5)The filling head is equipped with a cap-pulling confirmation system, which means that the aseptic cap will be automatically filled only after it is correctly pulled off, so as to avoid product contamination in the aseptic chamber.

(6)A vacuum system is used in the filling chamber to pump out condensate and dirt from the aseptic chamber.

(7)The metering mode of E+H or Emerson flow meter is adopted for stable metering and high accuracy.

(8)Reliable clamping bag mouth design, to ensure the smooth operation of the equipment, without hurting the bag mouth.

(9)The frame of the equipment is made of SUS304 stainless steel, the pipes and valves in contact with materials are made of 316L stainless steel, and the filling hoses are in accordance with FDA certification.

(10)Unique automatic CIP cleaning design, one-key start, cleaning without dead angle, can meet the CIP cleaning needs of various materials.

2       Technical parameters:

Bagging standard: 1 inch bag mouth aseptic bag (1-25L)

Feeding flow range: ≤0.5-5T/H

Production capacity: 100-320 bags/H

Filling accuracy: 0.5%

Power requirements 380/220VAC 50HZ 2KW

Compressed air requirement: 6-8bar 3m³/H

Food steam: 2-4bar 25KG/H

3       Key device list:
 

No.	Name	Standard Equipment	Note
1	PLC	Siemens
2	Flowmeter		Measurement accuracy 0.25%
3	Pneumatic Triplex
4	Pneumatic Actuator
5	Magnetic Sensor
6	Pneumatic Solenoid Valve
7	Pneumatic Angle Seat Valve
8	Steam Filter
9	Steam Trap
10	Sanitary Tube
11	Pneumatic Butterfly Valve
12	Pneumatic Diaphragm Valve
13	High pressure sanitary hose		FDA compliant
14	Touchscreens
15	Low-voltage Electrics
16	Stainless Steel Control Cabinet

4     Equipment quotations

Name	Model number	Quantities	Unit Cost of Package	Note
BIB single head aseptic filling machine	BZD1-1-25L	1 unit

 Description:

(1)Quoted prices include 13% VAT and domestic shipping.

(2)12 months free quality warranty responsibility.

(3)Free one domestic on-site commissioning training (Hong Kong, Macao and Taiwan are not included).

(4)The delivery period is 3 months.

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5       Our Advantages

5.1      Production line/equipment advantages

1). Shanghai Jump Machinery Technology Co., Ltd. (hereinafter referred to as: SHJUMP) specializes in the production of fruit juice, jam, plant extracts processing equipment and production line. Relying on the rich experience and technical strength of the food machinery industry of the "former Shanghai Qian-wei Machinery Factory" for more than 40 years, SHJUMP has been adhering to the concept of "widely absorbed from abroad and independent innovation in China" Since its establishment. It has more than 300 fruit juice, jam and plant extract production lines in China domestic and abroad, and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.

2). Our equipment production line is made and designed in combination with advanced technology at home and abroad. The equipment has good versatility and one machine with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

3). All equipment in the system is made of stainless steel (in direct contact with raw materials), which is advanced modern processing technology. The design of the whole process and the connection of the pipeline are set by engineers carefully calculated and combined with the original natural aromatic ingredients of fruits and vegetables, keeping cooling, heating treatment and transmission completed in a short distance and time, effectively preventing flavor substances from being Loss in thermal reaction; at the same time reduce the loss of quality caused by oxidation reaction under high temperature conditions. The entire production line, from material crushing, cooking separation, concentration, sterilization to aseptic filling, is carried out in a fully enclosed environment. Keep the original flavor and nutrients to the limit;

4). The operation of the control part adopts an automatic control system, an automatic fault alarm system, and a comprehensive guarantee mechanism to ensure the safety of equipment and personnel; all electrical control system components are from internationally renowned brands, such as Siemens, Omron, etc.;

5). The production line steam control type (very important, related to the quality of the product) comes from the world-famous brand Spirax-Sarco steam control system, simple control, high reliability, and effectively ensure the high quality and balance of different batches of products.

5.2      Pre-sale service

The company provides design and development, manufacturing, installation and commissioning, technical training and after-sales service for the entire line project. We can advise you to choose the most suitable machine according to the customer's formula and raw materials, provide customers with free pre-sale technical support consultation, and make a scientific and reasonable system design and planning plan based on your beautiful strategic vision and the actual conditions of the factory. Ensure that the project is scientific and efficient. At the same time, we can introduce suppliers of raw materials to customers, such as bottles, labels, etc. Welcome to our production workshop to understand how our engineers produce. We can customize the machine according to your actual needs, and our engineers will come to install the machine for your factory and train your operation and maintenance workers. If you have any requirements, please feel free to contact us.

1) Professional consultation on formula technology, equipment technology, product positioning, product form, domestic and international markets

2) Overall planning and layout of the factory

3) Layout of production workshop

4) Installation and commissioning of production process and confirmation of process parameters

5.3      In-sale service

SHJUMP Machinery, technology leads the future.

Feasibility analysis, process route, equipment selection, equipment design, manufacturing, quality control and other full-process refined management in turnkey projects such as deep processing of fruits and vegetables and plant extract processing production lines.

SHJUMP has always adhered to the original design, manufacturing, flat management, and reduced intermediate links. Three-dimensional visual design is fully adopted in engineering design, and the design modeling is completely consistent with the final product to ensure product quality and meet and exceed customer expectations.

Successful production lines are not exactly the same; failed production lines are all the same!

The process route and process flow involve the core technology Know-how of the production line, and the overall or partial process route, raw material resources, product positioning, market channels, and investment strategies are all differentiated. The process execution route needs to be tailored to the actual raw materials and product form requirements.

The company relies on its own property rights to add a science and technology park, self-funded enterprise-level laboratory. It integrates formula technology and equipment technology research, laboratory small test, pilot test series of tests, stable and stable, to ensure the safety, stability, long-term, full-load, and high-quality operation of industrial-grade production lines.

5.4      After-sales service

1). Installation and debugging. We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified and accepted, to ensure that the equipment is put into production in a timely manner;

2). Regular routine visits. In order to ensure the safety, stability, long-term, full-load, and high-quality operation of production line equipment "safe, stable, long, full, and excellent", we will provide comprehensive services such as on-site technical support one to three times a year according to customer needs;

3). Detailed inspection report. Whether it is general regular service inspections or annual maintenance, our engineering and technical personnel will provide a detailed inspection report for customers and our company to refer to and archive, so as to learn and grasp the equipment operation status at any time;

4). Fully complete parts inventory. In order to reduce your cost on parts inventory and provide better and faster service, we have prepared a fully complete inventory of equipment parts to meet customer needs from time to time;

5). Professional technical training. In order to ensure that the customer's technical personnel can be familiar with the performance of the equipment, and correctly master the operation and maintenance procedures of the equipment, in addition to the normal installation site technical training, various professional seminars and trainings can also be held for you in the factory to help you faster, More comprehensive knowledge of technology;

6). Software and consulting services. In order to let your technical staff, know more about equipment-related consultations, our company will arrange to send out consultations on the equipment provided and the latest information magazines from time to time.

6       Introduction of SHJUMP

Company Show of Shanghai Jump Machinery & Technology Co., Ltd.  






 

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7       Contact Information

Over 300 fruit juice, jam, preserved, fruit powder, fruit oil, wine, and vinegar plant extracts processing production lines, food engineering experts

 
More pictures/vedios and detailed proposal will be offered.

Company Name: Shanghai Jump Machinery Technology Co., Ltd.

Manufacturing plant address: Shanghai Jump Machinery & Technology Co., Ltd. , 58 Pengqing Road, Kunshan City, Jiangsu Province,China.