A. General Introduction of the vacuum evaporating machine:
1. General description of Forced External Circulation Vacuum Evaporator :
It is our latest generation product which is made through continuous improvement and upgrading based on our rich experience and the new technologies from Italy. It is specially used for fruit paste/jam (tomato paste, mango puree, peach/apricot paste, strawberry jam, chilli paste, etc.), fruit pulp, syrup, food gum and other high viscous product's continuous low temperature concentration under vacuum. There are single effect, double-effect, tri-effect, multi-effect structures as per the processing capacity. The processing capacity we can do is from 300L to 35000L per hour water removal.
2. working principle of Forced External Circulation Vacuum Evaporator :
The forced external circulation vacuum evaporation device is mainly composed of tubular heater, evaporation tank, circulation pipe and other auxiliary equipment.
After the material liquid is heated to the boiling point in the tube of the heater, part of the water vaporizes, so that the heat energy is converted into kinetic energy for upward movement; at the same time, there is a severe difference between the vapor-liquid mixture in the heating tube and the unboiling material liquid in the circulation tube. Under the induction of expansion kinetic energy and severe difference, the natural circulation of the material liquid is produced (the circulation speed of the material liquid in the heating tube is less than 1m/s). The more heat the material liquid receives, the better the boiling, and the greater the circulation speed.
Because it evaporates under vacuum, the evaporation temperature of the material liquid can be controlled below 50°C to some extent. The evaporated secondary steam is captured by the wire mesh demister and liquid trap, and then is condensed by the spray water of the hydraulic jet pump and taken away. After centrifugal rotation, the material liquid in the evaporation tank returns to the lower part of the heater along the outer circulation tube for recirculating heating and evaporating, and heating and evaporating in this way (approximately 15-20 minutes). When the required concentration is reached, it starts to continue to evaporate. At the same time, it is also continuously fed to form a continuous vacuum concentration operation.
The forced external circulation vacuum evaporator is wildly used in tomato paste processing line, which can concentrate tomato puree from 4.5~5.5% to 28~30%, 30~32% or 36~38%Brix product as per clients' requirements.
3.Technical Parameters of of Forced External Circulation Vacuum Evaporator :
| Product Name |
Forced External Circulation Vacuum Evaporator |
| Model |
JP-VE series |
| Raw material |
SUS 304 (or customized) |
| Steam pressure |
0.8-1.0MPa |
| Evaporation Temp.(ºC) |
46-67 |
| Evaporation capacity |
300L to 35000L or customized) |
| Dimension(mm) |
11000×7000×8300 to13000×9000×9000(mm) |
| Function |
continuous low temperature concentration under vacuum for liquid products |
| Application |
used for fruit paste/jam (tomato paste, mango puree, peach/apricot paste, strawberry jam, chilli paste, etc.), fruit pulp, syrup, food gum and other high viscous product's continuous low temperature concentration under vacuum. |
4. Manufacturing site of Forced External Circulation Vacuum Evaporator :
5. Features of of Forced External Circulation Vacuum Evaporator :
- Incorporated Italian technologies and made as per Euro standard.
- It is made through continuous improvement and upgrading based on our rich experience.
- Forced external circulation with counter-flow type structure which is specially used for fruit & vegetable paste, jam, fruit pulp, syrup and other high viscous product's vacuum evaporation and can retain the natural color, flavor and nutrients of the product at the maximum.
- Be composed of tubular heater, vacuum evaporation chamber, multi-stage condenser, pumps (product circulation pump, product input & outlet pump, vacuum pump, water pump), auto PLC control system, valves, meters & gauges, operation platform, and etc.
- Main structure with high quality food class stainless steel.
- Continuous product's automatic input and output and the final product's Brix consistency are fully control by PLC system.
- The condenser can be recycled into the steam boiler.
- Compacted structure, stable running, high efficiency and energy-saved performance.
6.Pictures of Forced External Circulation Vacuum Evaporator
B. Our Advantages
1.Turnkey solution--A-Z SERVICE:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.
# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
# Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
# Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
# Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
2.Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
3. Compresive service:
*****Only one !
We are the unique supplier in China, and among the world---we make machines, as well as make fruit juice. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. We are the only one !
So we can offer you:
full-line machines
+ machine running experience
+factory management experience
+ product marketing experience
+ full-chain material supply (fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)
4.300+ history projects,customers worldwide
For more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.
Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when
people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple
varieties of products;
6. World top brands parts
We only use world top brands parts in our production. For example, Siemens PLC, Spirax Sarco steam valves on sterilizer, ABB motor , Kronne & E+H flowmeter on the filler, Messalina refractometer on the concentrator for real-time brix measurement.
C. About Us:
Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.
D.Kind reminder to dear customer:
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
>1.What's the estimated capacity? Namely,how many onion will be processed hourly?
>2.What is the size of the packing container ?
>3.When and where you want to start this project?
>4.Will this project be cost-oriented or quality-driven?
To get more information of this production line, please feel free to contact our engineer:
More pictures/vedios and detailed proposal will be offered.
We are your best choice for fruit&vegetable processing in Turnkey Solution!
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