Tunnel Pasteurizer Water Spraying Bottled Juice Sterilizing and Cooling Machine Multi-Stage Heating and Chilling Machine

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 12 Months
• Model NO.: JP-TP-0608
• Type: Juice Processing Line
• Voltage: 380V
• Power: Customized
• Customized: Customized
• Raw Material: Packed Jucie, Jam
• Capacity: Customized Capacity
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Function: Sterilizing The Products After Packing
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

Equipment Description

The tunnel pasteurizer is designed by absorbing the worldwide latest technologies. Its sterilization temperature can be automatically controlled. Sterilization temperature can be adjusted steplessly. It can be widely used in the post-pasteurizing and cooling for the dairy products, fruit juice drink, electrolyte drink, alcohol, seasonings in bottle, can, PET bottle, carton and roof package. The equipment can be customized on the user's sterilization conditions and capacity.

Working principle

The equipment works in four treatment stages--- using circulating warm water to preheat, hot water to sterilize, warm water to pre-cool, and cool water to cool down the product,;

Technical Parameters(Reach us for customized data)

Model	JP-PLS-1000	JP-PLS-2000	JP-PLS-3000	JP-PLS-5000
Peak sterilization temp.	100ºC	100ºC	100ºC	100ºC
Conveyor width(mm)	1500	1500	1500	1500
Conveying speed (mm/min)	110-553	110-553	110-553	110-553
Steam Pressure (Mpa)	0.4	0.4	0.4	0.4
Width of sterilization stage(mm)	9000	16000	22000	32000
Width of pe-cooling stage(mm)	1200	1600	1800	2200
Width of cooling stage(mm)	3000	5000	8000	10000
Circulation water consumption(m³)	21	25	35	50
Power(KW)	9.6	10.6	13.6	16.5
Dimensions(mm)	9880*2250*1735	17880*2250*1735	23800*2250*1735	34880*2250*1735

Equipment characteristics
1, The sterilization process can be modified according to the different product 
2, high automation degree and accuate control
3, uniform heat distribution, in line with FDA requirements
4, Can be equipped optically with temperature probe to automatically detect and calculate the F value.
5, High adaptability and multi-stage processing. The whole process can be divided into up to 20 steps to complete according to different food processing technology
6, can store more than 500 sterilization formula


 
 

What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:

Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.

Fruit extracts, fruit powder, pectin , essences, oil etc.

Fruit spirits, vinegar, etc

Fruit leather bar, fruit cake, and other fruit snacks etc.

 

 

Descriptions and Pictures for Key Machines for reference

(Machine list is customized based on your detailed requirement, please reach us for accurate information)

Key machines	Descriptions
Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Crushing machine	used to crush the fruits into pieces and for further pulping
Pre-heater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time
Aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

Our Advantages

Only one !!

 

We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.

 

We are the only one to offer you:

full-line machines

+ machine running experience

+ factory management experience

+ product marketing experience

+ full-chain material supply

(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

Value- added service !

Layout design service	We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service	After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research	We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty	Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

Production Process

 

Company Profile

Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.

 

During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.

 

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.

 

All these should be attributed to our managing philosophy as following:

- Leading technology, individual solution
- Quality first, better price based on win-win principle
- Making friends with our customer prior to doing business

 

We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.

 

FAQ

 

Contact Us

To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process

 

Kind reminder to dear customer :

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 

2. What's the final product you want to make?
3.Which kind of package you will use?

4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )