Aseptic Filling 220L 1000L Turnkey Project Mango Puree and Concentrate Processing Factory Machines

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 12-18 Months
• Model NO.: JP-MGPL-0707
• Voltage: 380V
• Customized: Customized
• Capacity: 100kg-10t Per Hour
• Material: Stainless Steel 304/316
• End-Products Package: Bottle, Pouch, Pet, Aseptic Bag etc.
• End-Products Type: Mango Juice Beverage
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• Production Capacity: 20 Sets /Year

Product Description

General Introduction of the whole line:

 

1. Mango pulp Processing Project Overview
 

Raw material	Fresh mango
End product	Mango pulp, mango pure single strength and double strength
Processing capacity	From 20 T/day to 1500 T/day
Juice Efficient input	65% raw fruit (55% as waste, peels and seeds),depends on different variety
End product package	in aseptic bag (200L,1000L) or Frozen
Product consistency	14-16Brix as puree, 28-32Brix as concentrated puree
Output	Can be calculated

 

2. Mango pulp products description
 

Mango Pulp is prepared from chosen varieties of Mango Fruit. Wholly mellowed mangoes are accumulated, immediately brought to the fruit processing plant, examined and washed. Mango fruits are then cleaned, blanched, pulped, centrifuged, homogenized and are packed in aseptic bags.100% natural product, contains no sweeteners or additives, sterilized, concentrated and aseptically packed.

3. Different package for juice product:

4. Process flow for making mango pulp processing line:

5. Key machines' description per mango pulp processing line:

Key machines	Descriptions
Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
Air-blowing washing machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Mango nylon brushing and spraying cleaning	1.Multi-pieces tapered brush rollers, friction the top and surface of the material at the same time.Staggered adjacent hair rollers run their own,fruits can be rotated 180 degrees.Full friction cleaning materials, no material stockpiling 2.With spray cleaning and water cycling system
Mango sorting machine	Used in the sorting and conveying of mango, tomato, guava etc. To  select the defective fruit out and put them into the middle conveyor, then go to the waste conveyor. Smooth roller conveying make the fruit rotate along with the forwarding, which will generally avoid the choose negligence
Mango Peeler and destoner	Used for peeling and removing the core of mango. with several advantages as compact structure,energy saving,high production capacity, wide range of applications etc. The machine is made of high quality stainless steel, in line with food hygiene standard, can be used individually or connected in a processing line.
Pre-heater and enzyme deactivation machine	Used for pre-heating,deactivating enzyme and Pasteurizing of crushed products.;Adjustable temperature control and automatic return flow function.
double-stage pulper and refiner	Big capacity and stable performance. High rotating speed with 1470 rpm. Easy to operate and change the sieves. The size of sieve can be customized
Vacuum deaerator	Used in degassing the mango pulp in vacuum to prevent the oxidization and turning brown, and remove the gas attaching on the suspended particulates.Help to improve the product looking and reduce bubbles for following steps
Tubular sterilizer	1.Heat the pulp by superheated water till the sterilizing temp and hold the product under the temp for sterilizing the product ,then cool down into filling temperature by cooling water or chilled water 2.Auto backtrack if not enough sterilization
Mango pulp aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

6.Related machines' pictures:

7.Features of Mango Processing Line

 It can handle fruits with similar characteristics, such as pineapple, which can be cleaned by multi-stage bubbling and brush.
The mango was treated by peeling and nucleating beating machine, which can remove the peels and stones from the pulp
Low temperature vacuum concentration ensures flavor substances and nutrients, and greatly saves energy.
The material contact part of the system is made of 304 stainless steel, which fully meets the requirements of food hygiene and safety.

 

8. History mango pulp processing project site view :

 

 

Desicription

1.The Complete mango juice processing line is mainly used for bottling juice ,such as apple juice ,mango juice,orange juice,and other fruit juice.It can also be used for bottling water ,such as pure water and mineral water.

2.The Complete mango juice processing line includes washing part ,filling part,and sealing part,all of the process is automatic.

3. It adopts hanging type conveying-bottle structure to make changing bottle model more convenient, faster and more east. 

4. The advanced OMRON programmed controller (PLC) is adopted to control the machine to run automaticly,

5. Transducer is uesd in bottle entering chains to adjust speed to make the operation of moving bottle steadily and reliably.

6. Complete mango juice processing line is convenient to operate with higher auromation because everypart of the machine is inspected to run with photo electicity.

7.The Complete mango juice processing line can be produced acoording to your requiements,because we are professional beverage processing manufacture.

8. We can provide C.I.P. system

Kind reminder to dear customer:

please kindly understand that the mango juice production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely, How many fresh mango you plan to process per day? 

2.What will be the final package of your mango juice? in drum, in tinplate or in pouch or in bulk?Will your products facing wholesale market or retail market?

3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-driven? 

About Us:

Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the tomato paste processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 46 tomato processing factory in domestic and oversea market.

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment  for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned  the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years  regarding their quality and sales volume.

We are the best choice for mango juice processing in Turnkey Solution! 

Thoughtful After-sale services:

1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.

Company show:




Contact Us:
To get more information of mango juice production line, please feel free to contact our engineer:
 
More pictures/vedios and detailed proposal will be offered.