Full Automatic SUS 304 Reconstituted Fruit Juice Production Line Diluted Juice Blending and Filling Machines

• Customization: Available
• After-sales Service: Video and Onsite Service
• Warranty: 12 Months
• Model NO.: JP-RFPL-0331
• Type: Juice Processing Line
• Voltage: 380V
• Power: up to The Capacity and Configuration
• Customized: Customized
• Raw Material: Concentrated Juice , or Frozen Juice
• End-Products Package: Ready Juice for Drink in Bottles or Pouches
• Final-Products Brix: 7-12brix (for Juice)
• Juice Yield: 65%-85%
• Capacity: 100kg-10t Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

Product Paramenters


 

1. Reconstituted Fruit Juice Production Line project overview:

The juice concentrate, e.g. FCOJ (Frozen Concentrated Orange Juice), is typically made close to where the fruit is grown, and then shipped as a liquid commodity to the juice production facilities closer to the consumers. The delivered juice concentrate is stored in tanks and from there fed into a mixing container for further processing. Here, the juice is very precisely metered in, and diluted with water: other substances such as sugar solution and flavourings are also added. The sugar is first dissolved in water in a complex process in order to maintain a constant known sugar concentration and thus ensure consistent product quality. In the next step, the juice mixture is pasteurised by briefly heating it to 85 - 94°C using a heat exchanger. This reduces the number of germs still present, and prepares the juice for filling, as hot filling also ensures sterility.



2.Reference package for a reconstituted Fruit Juice(filling system available)

3.Reconstituted Fruit Juice Production Line composition:

The complete production line includes water purification system, additive batching system, fruit flavor and sugar blending system, UHT sterilization system, filling and packaging system, CIP cleaning device and other auxiliary equipment.Details are as follows:
 

No.	Machine Name	Description
1	Water treatment system	The water treatment unit adopts hydergic membrane imported from the United States, with high filtration efficiency; The whole machine is made of food grade stainless steel 304, which is hygienic, environmentally friendly and durable. It can deal with all bacteria, macromolecular impurities and metal ions.
2	Ingredient preparation system	A wide range of solid or liquid minor ingredients is used to prepare the drinks.The system can run the receiving, storage, dosage and transfer of all solid and liquid ingredients. all the ingredients are measured, proportioned and dosed in special mixing tanks dedicated for final beverage preparation.
3	Mixing system	Special mixing stirrers (vertical agitator, JET MIX systems, low speed multi-blade agitator, single blade agitator, counter-rotating shaft agitator, etc.), ensure perfect homogeneity of the product being mixed, even at low temperature and in presence of pulp, fruit pieces or suspended particles. The tanks may be equipped with any type of accessory and electronic control instrument. The whole machine is made of food grade stainless steel 304, with escalator, manhole, liquid level gauge, etc., which is safe, environment-friendly and durable.
3	Carbonated-water mixer	It is used for carbonation and proportional mixing of various aerated beverages (water, syrup, carbon dioxide). The machine adopts the advanced technology of chemical industry - static mixer (i.e. carbonizer), which has large gas-liquid mass transfer area, small resistance loss, high efficiency, low energy consumption and simple structure.
4	Filling system	The 3 in 1 filling machine adopts advanced technologies such as man-machine interface touch screen control, PLC computer program control, frequency converter control and so on; It adopts isobaric filling, with high filling precision, and can be applied to bottles of various specifications and sizes.
5	Packing system	Including tunnel spray pasteurizer, drying machine, labeling machine, membrane packaging machine, etc.The packaging line can be customized according to various plants to maximize the use of space. It can connect multiple fruit juice beverage processing lines to save the cost of the filling line.
6	CIP cleaning system	It is suitable for on-site cleaning of material pipeline equipment in dairy factories, breweries, beverage and general food factories. The system can carry out pickling, alkali washing, hot water washing and other processes separately, or prepare specific cleaning procedures for full-automatic cleaning according to needs. It can not only effectively clean the equipment, but also control the growth of microorganisms.

4.Related reconstituted Fruit Juice' processing line pictures:



5.Features of reconstituted Fruit Juice processing line:

1).Precise process monitoring to achieve a consistently high quality of the product
2).Suitable devices for tank level, temperature, pressure and flow measurement with entrained gas proportions of up to 100%
3)The line is flexible for producing several kinds of beverage production
4) The machine structure is made of high-quality 304 stainless steel, which improves the operation stability and makes maintenance more convenient

6.History reconstituted Fruit Juice  processing project site view :

 

 

Our business Scope

 

 

What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:

Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.

Fruit extracts, fruit powder, pectin , essences, oil etc.

Fruit spirits, vinegar, etc

Fruit leather bar, fruit cake, and other fruit snacks etc.

 

 

Descriptions and Pictures for Key Machines for reference

 

 

(Machine list is customized based on your detailed requirement, please reach us for accurate information)

 

Key machines	Descriptions
Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Crushing machine	used to crush the fruits into pieces and for further pulping
Pre-heater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time
Aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

Our Advantages

Only one !!

 

 

 

We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.

 

 

 

full-line machines

 

+ machine running experience

 

+ factory management experience

 

+ product marketing experience

 

+ full-chain material supply

 

(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

We are the only one to offer you:

 

Value- added service !

Layout design service	We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service	After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research	We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty	Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

Production Process

 

 

 

Company Profile

 

 

Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.

 

 

 

During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.

 

 

 

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.

 

 

 

All these should be attributed to our managing philosophy as following:

 

 

- Leading technology, individual solution
- Quality first, better price based on win-win principle
- Making friends with our customer prior to doing business

 

We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.

 

 

 

 

 

 

FAQ

 

 

Contact Us

To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process

 

 

Kind reminder to dear customer :

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 

2. What's the final product you want to make?
3.Which kind of package you will use?

4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )