Customization: | Available |
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After-sales Service: | Life Long After Sale Service |
Warranty: | 12-18 Months |
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Raw Material | Blackberry or similar berries |
Finished Products | Blackberry NFC juice ,concentrated juice |
Capacity range | 3tons/day to 1500tons/day |
Brix of juice | 8~12Brix,depends on harvesting products |
Brix of concentrate | 40~75Brix, depends on concentration capacity |
Package options | Bulk package in drum, tinplate can/paper cartons/ glass bottle/plastic bottle |
Design data | Customized proposal will be offered according to clients' requirements, turnkey solution |
The production of juice, concentrate, pulp and puree requires different production processes, as can be seen below. | |
1. berries harvesting and pretreatment process | The berries are run through a blower/grader, which blows out the debris (leaves and sticks) and then run through the grader, which catches anything less than a quarter of an inch. There is a tilt belt; anything that rolls goes on and anything that will not roll is caught in the container and becomes the juice berries. These may be perfectly good berries and may be just attached by stems. There is generally one box for tiny berries and another box for normal berries that have stems on. The latter become juice berries. |
2. Juice extracting process | To make juice, the next step is to press them. This can be done by either grinding them and then pressing them or just hydraulically pressing them. After that, the juice needs to be heated to 180 degrees to pasteurize it and then bottle it. It is also possible to pasteurize it without heating, but this would not necessarily be the process for a shelf-stable juice. There is also high pressure pasteurization. At this point, the juice can be labeled or it can beblended with other types of juice. The juice can also be put into a container to be frozen or stored. Juice can stay frozen indefinitely as long as it is solid. |
3. Juice concentration | For concentrate, the juice is heated and reduced. It can be freeze dried or direct heat or reverse osmosis can be used. |
4.Pulp making process | To process berries into pulp, a colloidal mill is the equipment to use. The mill is under high pressure and it pulverizes the berries into a fine pulp. It grinds the seeds and the skin. The berries would need to be sanitized before or after the berries are processed into pulp to prevent the presence of pathogens. This can be done by using a chlorine bath for the berries before processing into pulp or by heating the pulp afterward. |
please kindly understand that the fruit production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely, How many fresh fruits you plan to process per day?
2.What will be the final package of your products? in drum, in tinplate or in pouch or in bulk?Will your products face wholesale market or retail market?
3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-driven? |