Concentric tubes aseptic sterilizing machine sterilizer
Equipment description
Our UHT tubular sterilizer can sterilize fruit juice, jam, dairy or similar materials.The equipment can simultaneously complete the function of heat sterilization and cooling of the material, but also can automatically control and record some important technical parameters , such as the sterilization temperature, which not only reduces the influence of human factors on the sterilization process, but also record the normal production process.
UHT tubular sterilizer can be divided into tubular sterilizer and tube-in-tube sterilizer. Tubular sterilizer is mainly applied to materials with good fluidity, low viscosity of the material such as juice, milk and other beverages ; While tube-in-tube sterilizer with four-layer casing structure, is applied to the jam, pulp, maltodextrin and other materials with poor mobility, high viscosity.
UHT Tubular sterilizer is mainly composed of steam system, material system, hot water system, cooling system and other parts.All these parts are compact, with small occupied floor and easy to transport and install.
working principle
Materials can be filled after several process of preheating, heating sterilization, cooling etc.The materials exchange heat with heat media through thin-walled tubes. Materials flow in the pipeline at a certain rate, and the heat media flow in the outer casing tube, to heat or cool down the materials.If the temperature, flow rate, pressure and other factors change, they will affect the sterilization effect. In addition, steam, cooling water or circulating water from external source, must keep stable pressure, flow rate, temperature (in terms of ice water) because these changes will affect the equipment sterilization effect.
Technical Parameters:
| Model |
JP-UHT-1.5 |
JP-UHT-3 |
JP-UHT-5 |
| Capacity(L/H) |
1500 |
3000 |
5000 |
| Inlet temp.(ºC) |
25-40 |
25-40 |
25-40 |
| Temp. Holding duration(S) |
120-180 |
120-180 |
120-180 |
| Sterilization temp.(ºC) |
95~121 |
95~121 |
95~121 |
| Outlet temp.(ºC) |
25-35 |
25-35 |
25-35 |
| Steam Pressure(MPa) |
0.5 |
0.5 |
0.5 |
| Steam Consumption(Kg) |
150 |
210 |
280 |
| Compressed air pressure(MPa) |
0.6 |
0.6 |
0.6 |
| Compressed air consumption(L/H) |
50 |
50 |
60 |
| Dimension(L×W×H)mm |
7000×2000×2000 |
7000×3000×2200 |
7000×4000×2400 |
| Weight(Kg) |
1700 |
2000 |
2200 |
Equipment Characteristics:
1. Minor difference between the heating medium and material to ensure a moderate heating. The casing tube structure with mirror polishing can reduce the scaling less and increase the working hours of the sterilizer.
2. High degree of automation.Automatic control and record the entire process from the equipment CIP,SIP to whole material sterilization process.
3. Sterilization temperature control is accurate and reliable: the factors that affect the sterilization temperature, such as steam pressure, flow, material flow and so on are strictly automatic controlled.
4. The system has strong security and high reliability.All main components such as material pump, hot water pump, all kinds of valves and electrical components are world top brands. And the system designs have pressure protection measures and alarm system.
5, Equipped with SIP system.
About Us:
Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the tomato paste processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 46 tomato processing factory in domestic and oversea market.
We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years regarding their quality and sales volume.
Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
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