5tph Apple Puree Production Line/ Apple Juice Processing Line/Apple Pulp Processing Machine

• Customization: Available
• Type: Fruit & Vegetable Production Line
• Voltage: 380V
• Model NO.: JPM-NJ-APL
• Power: Depending on The Capacity and Configutation
• Customized: Customized
• Material Capacity: 1-65tons/H
• End-Products: Apple Juice
• End-Products Package: Aseptic Bag, Bottle, Tin Cans, Pouch, Pet, etc
• After-Sale Service: Engineers Available to Service Machine Overseas
• Certification: Ce, ISO9001
• Apple Juice Filling Line: NFC Apple Juice Production Line
• Apple Cloudy Juice Producessing Equipmen: Apple Clear Juice Processing Machine
• Transport Package: Wrap Plastic Film to Keep and Stable Wooden Packag
• Specification: Stainless Steel 304/316
• Trademark: SHJUMP
• Origin: Shanghai of China
• Production Capacity: 20

Product Description

Item 1.)Juice Concentration Processing Line Flow Chart As Follows(the Raw Material From Fresh Apple):

Fresh Fruit-Material receiving-low elevating-fruit washing- fruit sorting-high elevating-fruit crushing-squeezing-preheating-heat exchange-Butterfly centrifuge - filtering- evaporating- Sterilizing- Filling -Ready products.


Item 2).Fruit Jam Processing Line/Fruit Pulp Production Line/ Fruit Paste Processing Line flow chart as follows:

Raw Fruit-Fruit Receiving-Fruit washing- Sorting- -Crushing-Peeling& Pulping & Refining-Preheating-Vaccum Evaporating-Sterilizing- Aseptic Filling.

Complete fruit processing line/ Vegetable processing line be professionally supply by shanghai Jump Machinery & technology Co.,ltd
 

Brand Name	SHJUMP
Model Number	JP-SJPL-0315
Raw material	Fresh fruit
Main workflow	washing → sorting →peeling → pulping → refining → (evaporating )→ sterilizng → filling
End products package	Aseptic bag/ gable top box /PET bottle
Capacity	100kg-10t Per Hour
End product	apple juice, apple pulp, apple jam, apple concentrated juice
Final product brix	7-12 brix (for juice)
Voltage	380V 50Hz/ 110V 60hz 415V 50Hz(adjustable to client's country standard)
Power consumption(Kw)	energy saving type, about 100-500kw,
Operator needed	About 6-20 persons
Main material for machines	SUS304 or SUS316
Cooling water consumption	80-3200M^3
Factory space needed	500-1500M^2
Steam consumption	300-5000T/H
Place of Origin	China
Manufacturer history	More than 10 years
Warranty	12 months after commissioning

Kind reminder to dear customer:
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
>1.What's the estimated capacity? Namely,how many sugar cane will be processed hourly? 
>2.What is the size of the tinplate can size ?
>3.When and where you want to start this project?
>4.Will this project be cost-oriented or quality-diven? 

Main equipment descriptions:

Name	Description	Pictures
Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Peeling, pulping & Refining Monobloc	1. The unit can peel, pulp and refine fruits together. 2. The aperture of strainer screen can be adjustable (change) based on customer's requirement. 3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.  5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
UHT Tubular sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time

Our Advantages----Turnkey solution:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.

2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry

3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

Our unique--Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.

Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

 Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

 Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

 Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

 Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
 

Main Machine Description:

1).Bucket Elevator

1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. Running stably with low noise, speed adjustable by transducer.
3. Anticorrosive bearings, double sides seal.

2).Air Blowing & Washing Machine

1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

3.)Peeling, pulping & Refining Monobloc (Pulper)

1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer's requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.

4.)Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency

5.)Preheater

1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.

6.)Evaporator

1. Adjustable and contrllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

7.)Tube in tube sterilizer

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time

2. Our advantage
1.This project is the combination of domestic and foreign advanced technology to the production of fruits and design, and different seasons can produce different fruits.
2. All the equipment in the system are made of stainless steel (directly contact with the raw material ) are the most advanced processing technology as the foundation of modernization. The whole process design and the connection of pipeline are arranged after engineers fine compute, and considering the retention of the original natural aromatic constituents of fruits and vegetables, the cooling ,heating processing and the transmission are finished in a short time and distance, effectively preventing flavor and substances losing in the thermal reaction ; and also reduce the oxidation under high temperature conditions reflect to bring quality damage. The whole production line from fruit crushing material, all in a closed environment, through crushing, water cooking separation, concentration, sterilization, filling and aseptic environment,
maximize the retention of the original flavor and nutritional ingredients.
3.The operation of the control part use the automatic control system, automatic fault alarm system, a full range of security mechanism, security equipment and personnel safety; all electric control system parts were derived from the international well-known brands, such as Siemens, Omron and so on.
4.The types of steam control in production line (extremely important, related to the quality of products) all come from world famous steam control system brand Spirax sarco ,easy control, high reliability, effectively ensuring the quality of different batches of the product pure and the balance.
5.The main equipment are from Shanghai JUMP Machinery & Technology Co., Ltd.to ensure the equipment reliability, controllable ; the accuracy of the parameters; stability and safety.


3. Our services
We can suggest customer the most suitable machine according to their formula and Raw material. "Design and development", "manufacturing", "installation and commissioning", "technical training" and "after sales service". We can introduce you supplier of raw material, bottles, labels etc. Welcome you to our production workshop to learn how our engineer produce. We could customize machines according to your real need, and we could send our engineer to your factory to install machines and train your worker of Operation and maintenance.

Packaging Details:  
1. Stable wooden package protects machine from strike and damage.
2. Wound plastic film keeps machine out of damp and corrosion.
3. Fumigation-free package helps the smooth customs clearance.
4. The big size machine will be fixed in container without package.

Delivery Detail:
Date of delivery:  in 90 working days after the date of the order.
Date of Installation and commissioning: in 30 working days after the factory is in place.

4. Factory site & Sales office