General Introduction of the whole line:
1.Tamarind Processing Project Overview
| Raw material |
Tamarind |
| End product |
Tamarind pulp, tamarind puree, tamarind paste, tamarind extract etc |
| Processing capacity |
From 1T/day to 10T/day |
| Automation |
Can be semi-automatic or automatic processing line |
| End product package |
bags, box or any available package |
| Output |
Can be calculated |
2.Tamarind products description
Tamarind is a fruit that is popular in the foods of Southeast Asia, North Africa and India. While tamarinds are typically sweet and sour in flavor, they tend to become sweeter as they ripen. Due to their sweet, robust flavor, tamarinds are common in candies, chutneys, jams, desserts, steak sauces and Worcestershire sauce. In addition to its high energy and fiber content, the tamarind is a great source of B-vitamins and a number of minerals.
The tamarind is best described as sweet and sour in taste, and is high in tartaric acid, sugar, B vitamins and, oddly for a fruit. We have the most popular candies made from tamarind. There are various snack forms: sweet, soft clusters, or candied. The ripened fruit is considered the more palatable, as it becomes sweeter and less sour (acidic) as it matures.
3.Final products for tamarind processing:
4.Flowchart for tamarind snack processing:
Tamarind dehulling---de-seeding---milling---refining---mixing---concentrating---filling---packaging
5.Tamarind processing key machine description:
| Key machine name |
Description |
| Peeling, pulping & Refining Monobloc |
1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer's requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
|
| Evaporator |
1. Adjustable and contrllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy. |
| High-speed sugar dissolving tank |
-Special cutting and emulsifying head insides using American technique to ensure the high efficiency of dissolving all kinds of ingredients such as sugar, salt etc. |
Extraction pump
|
Extract tomato paste from aseptic bag. |
Blending tanks
|
-In order to ensure the continuity of operation, there are two blending tanks. When one is ready, the other one is on blending and preparation.
with heating function and agitator. |
Vacuum
De-aerator
|
Used to remove the air mixed in tomato sauce
One vacuum pump and one vacuum gauge included |
Homogenizer
|
For paste and jam refinement, make the paste even |
| Tubular sterilizer |
SS304 structure,
To sterilize the paste before filling |
| Filling system |
Including empty tin can depalletizing section, tin can flusher, filling& seaming section,
The filling and sealing machines will be customized based on user's specific package---tin can, pouch(flat sachet, or standing pouch with or without cap), glass bottle, PET bottle or carton board. |
Post-
pasteurizer
(water-bath sterilizer)
|
To continuously and automatically sterilize after package to ensure product quality
-three working stages: heating, sterilizing and cooling
-Sterilizing time and temperature adjustable as per different sterilizing formula (such as 85-90ºC/25-30min) |
| air dryer |
-To dry the water on the surface of the can
-Made by stainless steel |
| Post-package system |
Labeling machine, coding machine, automatic carton packing machine etc. |
6. Machines to make tamarind snacks:
About Us:
Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 110 fruit processing factories in domestic and oversea market.
We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years regarding their quality and sales volume.
We are the best choice for tamarind processing in Turnkey Solution!
Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
Company show:
Service for turn key solution
1). Layout design service: We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.
2). Installation service: After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
3). Formula service: Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula.
Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 110 fruit processing factories in domestic and oversea market.
We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years regarding their quality and sales volume.
Kind reminder to dear customer:
|
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely,how many sugar cane will be processed hourly?
2.What is the size of the tinplate can size ?
3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-driven?
|
Contact Us:
To get more information of
tamarind production line, please feel free to send your inquiry.
More pictures/vedios and detailed proposal will be offered.
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