Customization: | Available |
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After-sales Service: | Onsite Service Offer |
Warranty: | 12 Months |
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No. | Section A. Pre-treatment | ||
A1 | Raw materials receiving | select bright and ripe fig, not rotten and not mixed with other sundries. | |
A2 | Washing | Clean the dust, mud, microbiological and other impurities on surface of the fig with drinking-standrad water to ensure the hygienic requirements of the process. | |
A3 | sorting | remove the impurities, rotten fruit pick to ensure product hygiene. | |
Section B. Extracting and Seperating | |||
B1 | crushing | The crushing blade will break the fig into medium size (below 2 mm ) particles,which is conducive to extracte jujube skin pigment and ooze flesh cell fluid and ensure the juicing rate. | |
B2 | Destoning and pulping | through the high-speed rotation of the beating blade, the material will be thrown to the screen under the centrifugal force.The material will be further cracked into the pulp in the beating blade under relative movement of the screen due to the centrifugal force and rubbing effect. The pulp will go into the collector through the screen and then transported by the screw pump to the next process. All the residue will be unloded through the hopper. | |
Section C: Concentration and blending | |||
C1 | Vacuum concentration | three-effect film concentrated evaporator vacuum vacuum evaporation, remove the liquid material in the water, so that the effective ingredients of the material to more than 5 times the concentration of juice (70 ± 1 ° Brix), in order to facilitate packaging, storage and transportation With the save. | |
C2 | Blending system |
Stainless steel,precise temp control Height adjustable support legs,with agitator and thermal insulation Used to mix the fruit puree with other materials(sugar, starch, pection etc) |
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Section D: Forming and drying | |||
D1 | Leather scrapping machine |
Made by SUS 304 Dimension:1700*800*1200MM Weight:180KG Power: 0.75KW |
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D2 |
Leather Cutting machine |
Made by SUS 304 Dimension:1600*1200*1400MM Weight:260KG Power:2.2KW |
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D3 | Heating room |
Made by SUS 304 Dimension:11500*3300*2300MM Weight: 3500KG |
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D4 | Finished products | all the indicators of finished productcan meet the requirements and then be stored into the low-temperature. |
Layout design service | We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately. | |
Installation &Commissioning & Labor training service | After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line. | |
Pilot production and formula research | We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required. | |
Design for versatilty | Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products; |
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely,how many fruit will be processed hourly?
2. What's the final product you want to make?
3.Which kind of package you will use?
4.When and where you want to start this project? 5.Will this project be cost-oriented or quality-driven? (Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit ) |