High Automatic Fruit Juice Puree Production Line

• Customization: Available
• After-sales Service: Field Installation, Commissioning & Personal Trai
• Warranty: One Year
• Model NO.: JPM-NJ-FMS-1
• Voltage: 380V
• Power: 180-380-500-1000kw up to Capacity
• Customized: Customized
• Transport Package: Accroding to Your Requirements
• Specification: 12-2400 tons per day
• Trademark: JUMP
• Origin: China
• HS Code: 8548900090
• Production Capacity: 10

Product Description

1.Product Overview


1.1 About us 
300+  history projects,customers worldwide for more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.

1.2 What products can we offer? 

Only one! 
We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. 

We are the only one to offer you:
full-line machines
+ machine running experience
+ factory management experience
+ product marketing experience 
+ full-chain material supply 
(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

we offer all kinds of processing line for fruit treatment ! Machines to make the following products:
Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.
Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.
Fruit extracts, fruit powder, pectin , essences, oil etc.
Fruit spirits, vinegar, etc
Fruit leather bar, fruit cake, and other fruit snacks etc.
Intermediate products package
BIB (bag- in - box)
BID (bag- in- drum)
IBC (intermediate bulk container)
Tanker trucker



Value- added service !
A)Layout design service
We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately. 
B)Installation &Commissioning & Labor training service
After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
C)Pilot production and formula research
We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Why Choose Us
D) Turnkey solution from A to Z
We can provide tailored solutions according to your requirements in a scientific way. 
we can offer you:
full-line machines
+ machine running experience
+factory management experience
+ product marketing experience
+ full-chain material supply 

2.Product Process
2.1 Liquid product form
Juice jam processing, fruit wine and fruit vinegar enzyme processing, plant extract processing production lines can be roughly divided into the following process sections

No.	Process Section	Main Process
1	Cleaning and picking	including raw material collection, cleaning, sorting, etc.
2	The crushing and pulping	including the crushing of raw materials, juicing, enzyme inactivation, pulping, etc.
3	Biochemical refining	including enzymatic hydrolysis, fermentation, filtration, concentration evaporation, blending, degassing, homogenization, etc.
4	Sterilization filling	including UHT sterilization, filling, post pasteurization, etc.;
5	Finished product packaging	including light inspection, drying, labeling, sleeve label shrinking, coding, boxing, sealing, wrapping, palletizing, etc.

2.2 Solid state product form
Dried fruit processing and fruit powder processing production lines can be roughly divided into the following process sections

No.	Process Section	Main Process
1	Cleaning and picking process section	raw material collection, cleaning, sorting, etc.
2	Peeling and slicing process section	removing stems, pedicles, peeling, nucleation, and slicing
3	Biochemical refining process section	blanching, color protection, sugar dipping, drying, etc.
4	Spray drying powder process	liquid product form-sterilization filling process section-sterilization-spray drying-secondary drying / granulation, etc.
5	Finished product packaging process	weighing, bagging, labeling, coding, boxing, sealing, wrapping, palletizing, etc.

2.3 Main equipment list 
2.3.1 Fresh fruit/vegetable processing line

No.	Main Equipment	Function
1	Elevating Machine	Material's lifting and preliminary washing.         1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
2	Washing Machine	Material's washing.                                1.Used to wash fresh tomato, strawberry, mango, etc. 2.Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3.Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
3	Sorting Machine	manual sorting(peeling) platform
4	Crushing Machine	crushing the materials
5	Pre-heater	Material's pre-heating, enzyme deactivation and color protection. 1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
6	Belt Presser	extract the juice. 1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
7	Vacuum Evaporator	Water's evaporation and concentration of juice/pulp. SUS 304 Stainless Steel where the material is touched;  Low-temperature continuous concentration under vacuum;  Be applicable for heat-sensitive high-viscous material such as tomato paste and etc.  The mainframe is composed of heater, evaporating chamber, hydraulic sprayer, multi-level pump, water tank, circular out-feed pump and operation platform.  Forced outer circulation and triple effect evaporating structure;  First effect Evaporating temperature: 72ºC;  Second effect Evaporating temperature: 46-55ºC; Vacuum degree: 0.043Mpa-0.093Mpa
8	Sterilizer	Function: dedicated to pureed fruit and vegetable juice, jam, fruit and composite milk sterilization. Structure: the system is mainly divided into heating period, the temperature sterilization, cooling reflux section. This system condensed decades of science and technology industry set more deep and more than 3 hk production line engineering experience and patent technology wisdom crystallization. Functions: automatic precise control to ensure the safety of fruit and vegetable food at the same time, the maximum protection of the nutrients. Built-in functions: online CIP cleaning, disinfection SIP online. Material: food-grade 304 stainless steel Main configuration: additional technology unique four layers of casing and the fluid mechanical turbulence structure components; Thermodynamic control core using the world's top thermal scholar-tyrant group, the British sent her brand. Controller core components with Germany's Siemens, France XXX, omron Japan and other international brands. Usage: It is specially, informs the for sterilization of concentrated fruit and vegetable juice, jam, diced fruit and compound dairy products. Structure: The system is mainly means into heating section, temperature holding sterilization section and cooling reflux section. This system condenses the decades of industry deep cultivation of JUMP Technology and the engineering experience and patented Technology wisdom of wining 300 production lines around the world. Function: Fully automatic and precise control, which can ensure the safety of fruits and vegetables and maximize the protection of nutrients. Self - contained functions provides: cleaning CIP online and disinfecting SIP online. Material: the food grade stainless steel 304 The Main configuration: unique four - layer casing and hydrodynamic turbulent structure components of JUMP Technology; The core thermodynamic control adopts The world 's top thermodynamic valve group, which is The brand of Spiraxsarco in Britain. The core components of The control cabinet adopt international first - line brands to as Siemens of Germany, XXX of France and Omron of Japan.
9	Aseptic Filler	Fill the materials into bag-in-box and bag-in-drum aseptic bag. Processing capacity: 3000KG/H;  Electricity power:1kw; Steam consumption: 20kg/Hour;  Applicable bag size: 2 to 220 liters;  Main structure with SUS 304 stainless steel;  Combined Italian technology and conform to Euro-standard;  Using Mirror welding tech to ensure tidy and smooth welding line;  Separate control cabinet, PLC control and human machine interface;  Mainly composed of asepticfilling head(single), operation system, computer controlling system, weight measurer,operation platform etc.;  Measurement tolerance : ±0.2% by flowmeter; Valves and filler head protected by steam;  Filling under aseptic circumstance.; CIP and auto SIP available together with tube in tube casing sterilizer;  Main parts of the electrical control cabinet are as below:  1. PLC: Siemens; 2. Human Machine Interface: Siemens; 3. PID Temperature controler: Japan Fujifilm; 4. Electric Elements:XXX; 5. Transducer: Japan Fujifilm; 6. Pneumatic component: Airtac; 7. Flow meter: KROHNE(GERMANY); 8. Central relay: Omron
10	Conveyor	Transport the material or final products
11	Centralized control cabinet	PLC human-machine interface, equip with manual or automatic operation

2.3.2 Fruit/vegetable dilution processing line

No.	Equipment Name	Function
1	Extraction pump	Extracting raw material  from the 220L aseptic bag
2	High speed sugar dissolve tank	Dissolve sugar and other ingredients
3	Blending tank	Mix sugar, fruit paste or juice,etc.
4	Reverse osmosis water treatment system	supply pure water
5	Duplex filters	filter
6	Product buffer tank	buffer for product
7	Vacuum degasser	Extract dissolved oxygen from
8	High pressure homogenizer	Make product evenly, exquisite
9	sterilizer	sterilization
10	Filling machine	filling
11	Pasteurization machine	pasteurization
12	Blow drying machine	Blow out water on the surface of the product
13	Labeling machine	label related information
14	Spurt the code machine	Injection production date or other information
15	Packing machine	packing

2.4 Detailed consultation
Successful production lines are not exactly the same; 
Failed production lines are all the same!

The process route and process flow involve the core technology of the production line, and the whole or part process route, raw material resources, product positioning, market channels and investment strategies are all different. The above process route is for reference only, and the process execution route shall be subject to the actual raw materials and product form requirements.

Detailed information please contact Roy Li
Food engineering expert (with practical engineering experience in more than 300 fruit and vegetable processing and plant extract processing production lines in the world)
SinoRoy (Tel. double zero eight six one three nine one eight one five nine seven eight six)
 


3.Production Site Show

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4.Our Advantages
4.1 Production line/equipment advantages
1)  Shanghai Jump Machinery Technology Co., Ltd. (hereinafter referred to as: SHJUMP) specializes in the production of fruit juice, jam, plant extracts processing equipment and production line. Relying on the rich experience and technical strength of the food machinery industry of the "former Shanghai Qian-wei Machinery Factory" for more than 40 years, SHJUMP has been adhering to the concept of "widely absorbed from abroad and independent innovation in China" Since its establishment. It has more than 300 fruit juice, jam and plant extract production lines in China domestic and abroad, and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.

2)  Our equipment production line is made and designed in combination with advanced technology at home and abroad. The equipment has good versatility and one machine with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

3)  All equipment in the system is made of stainless steel (in direct contact with raw materials), which is advanced modern processing technology. The design of the whole process and the connection of the pipeline are set by engineers carefully calculated and combined with the original natural aromatic ingredients of fruits and vegetables, keeping cooling, heating treatment and transmission completed in a short distance and time, effectively preventing flavor substances from being Loss in thermal reaction; at the same time reduce the loss of quality caused by oxidation reaction under high temperature conditions. The entire production line, from material crushing, cooking separation, concentration, sterilization to aseptic filling, is carried out in a fully enclosed environment. Keep the original flavor and nutrients to the limit;

4)  The operation of the control part adopts an automatic control system, an automatic fault alarm system, and a comprehensive guarantee mechanism to ensure the safety of equipment and personnel; all electrical control system components are from internationally renowned brands, such as Siemens, Omron, etc.;

5)  The production line steam control type (very important, related to the quality of the product) comes from the world-famous brand Spirax-Sarco steam control system, simple control, high reliability, and effectively ensure the high quality and balance of different batches of products.
4.2 Pre-sale service
The company provides design and development, manufacturing, installation and commissioning, technical training and after-sales service for the entire line project. We can advise you to choose the most suitable machine according to the customer's formula and raw materials, provide customers with free pre-sale technical support consultation, and make a scientific and reasonable system design and planning plan based on your beautiful strategic vision and the actual conditions of the factory. Ensure that the project is scientific and efficient. At the same time, we can introduce suppliers of raw materials to customers, such as bottles, labels, etc. Welcome to our production workshop to understand how our engineers produce. We can customize the machine according to your actual needs, and our engineers will come to install the machine for your factory and train your operation and maintenance workers. If you have any requirements, please feel free to contact us.

1) Professional consultation on formula technology, equipment technology, product positioning, product form, domestic and international markets
2) Overall planning and layout of the factory
3) Layout of production workshop
4) Installation and commissioning of production process and confirmation of process parameters
4.3 In-sale service
SHJUMP Machinery, technology leads the future.
Feasibility analysis, process route, equipment selection, equipment design, manufacturing, quality control and other full-process refined management in turnkey projects such as deep processing of fruits and vegetables and plant extract processing production lines.
SHJUMP has always adhered to the original design, manufacturing, flat management, and reduced intermediate links. Three-dimensional visual design is fully adopted in engineering design, and the design modeling is completely consistent with the final product to ensure product quality and meet and exceed customer expectations.
Successful production lines are not exactly the same; failed production lines are all the same!
The process route and process flow involve the core technology Know-how of the production line, and the overall or partial process route, raw material resources, product positioning, market channels, and investment strategies are all differentiated. The process execution route needs to be tailored to the actual raw materials and product form requirements.
The company relies on its own property rights to add a science and technology park, self-funded enterprise-level laboratory. It integrates formula technology and equipment technology research, laboratory small test, pilot test series of tests, stable and stable, to ensure the safety, stability, long-term, full-load, and high-quality operation of industrial-grade production lines.
4.4 After-sales service
1)  Installation and debugging. 
We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified and accepted, to ensure that the equipment is put into production in a timely manner.
 
2)  Regular routine visits. 
In order to ensure the safety, stability, long-term, full-load, and high-quality operation of production line equipment "safe, stable, long, full, and excellent", we will provide comprehensive services such as on-site technical support one to three times a year according to customer needs.
 
3)  Detailed inspection report. 
Whether it is general regular service inspections or annual maintenance, our engineering and technical personnel will provide a detailed inspection report for customers and our company to refer to and archive, so as to learn and grasp the equipment operation status at any time.
 
4)  Fully complete parts inventory. 
In order to reduce your cost on parts inventory and provide better and faster service, we have prepared a fully complete inventory of equipment parts to meet customer needs from time to time.
 
5)  Professional technical training.
In order to ensure that the customer's technical personnel can be familiar with the performance of the equipment, and correctly master the operation and maintenance procedures of the equipment, in addition to the normal installation site technical training, various professional seminars and trainings can also be held for you in the factory to help you faster, More comprehensive knowledge of technology.

6)  Software and consulting services. 
In order to let your technical staff, know more about equipment-related consultations, our company will arrange to send out consultations on the equipment provided and the latest information magazines from time to time.

5.Introduction of SHJUMP
Company Show of Shanghai Jump Machinery & Technology Co., Ltd. 

6.Contact Information
Over 300 fruit juice, puree, sauce, ketchup, jam, paste, preserved, fruit powder, fruit oil, wine, and vinegar plant extracts processing production lines, food engineering experts 

Company Name: Shanghai Jump Machinery Technology Co., Ltd.
Manufacturing plant address: Shanghai Jump Machinery & Technology Co., Ltd., 58 Pengqing Road, Kunshan City, Jiangsu Province, China.