Plantain Flour Processing Line Banana Chip Drying and Grinding Machines

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 12-18 Months
• Model NO.: JP-PFPL-1103
• Type: Apple Processing Line
• Voltage: 380V
• Power: up to The Capacity and Configuration
• Customized: Customized
• End-Products Package: Fd, SD, Ad Powder
• Raw Material: Fresh and Good Banana
• Capacity: 100kg-3t Per Hour
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Working Flow: Washing, Peeling, Slicing, Drying, Milling
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

A.General Introduction of the whole banana powder processing line

 

1. Project overview of SHJUMP banana powder processing line:

SHJUMP offer full set of machines to produce banana powder. Banana powder has a high sugar and low starch content and can be used as a substitute for fresh banana in making traditional cakes or their premixes as well as in the processing of banana snacks, crackers or crisps. The dry powder can be used as an additive in confectioneries, milkshakes and baby foods.


 

2. SHJUMP can supply different kinds of banana powder processing line:

     1.Banana flour by grinding dried banana fruit

     2.Spray dried banana powder.Typical spray drying banana powder process flow you can refer to the following chart:

     3.Freeze dried banana powder.

3.Comparison of different processing flow to make banana powder:

No.	Process flow	Cost	Advantage	Disadvantage
Hot-air drying	banana washing--peeling&decoring- -slicing--dehydration-- Grinding--packaging	Low	Low investment	Poor product quality
2.Spray drying	banana washing--crushing--pulping-- evaporating--spray drying--packaging	Medium	Good solubility in water	High processing temperature
3.Freeze drying	banana washing--peeling&decoring- -slicing--freeze drying-- Grinding--packaging	High	Highest quality products with good color,nutrients	large investment

 

4.SHJUMP related machine to make banana powder:

No.	Machine name	description
1.	banana washing	bananas are fed to the plant in cases, bins, bags or in bulk. A comprehensive washing is essential, as large quantities of mud and stones may be transported together with the product. 2. Waste and sand sink to the bottom and are discharged by our special design, The brush washer is designed and produced according to tubers processing machinery technology. The surface of banana are cleaned by rolling brushed and spraying water,meanwhile the carrot are transported forwards by rotation of brushes slowly.
2.	banana Sorting	1.In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded. Sorting line allows to efficiently inspect the fruits, by making them slowly rotate on conveyor under the sight of the operators. 2. The machine is equipped with waste conveying system, sending the waste directly outside the factory.
3.	banana Peeling and destoning	This flow can be done manually or automatically Manual peeling platform-----Three-layer banana peeling and slicing platform:upper layer for banana receiving, Middle layer for peeled banana collecting, lower layer for banana peels banana peeling machine will automatically send banana  - peeling banana - remove the banana peel - discharging banana.
4.	banana slicing machine	SUS304 Stainless steel, Knife is made from imported material (Switzerland), treated by special technique. Two kinds of knives make the machine could be used as slicer and dicer. Could be adjusted according to different needs, smallest size is 1mm.
5.	Hot-air drying machine	The air source heat pump dryer is an electric dryer basic on heat pump technology. It is an very good upgrade choice for those factory using boiler whose heat come from wood or coal Biomass fuel particles burning. The heat pump dryer is more clean, more smart control, better hygiene as drying machine solution. The heat pump dryer can be use for drying banana slice, sausage, tea leaf, tobacco leaf, fish, fruit, vegetable, cured meat, ham, beef jerky and most of agriculture food.
6.	Freeze drying machine	Freezing vacuum drying is a vacuum freezing and drying machine that combines a refrigeration system, a vacuum system, a heat transfer oil heating system, and a moisture discharge system to form a dry structure, which is widely used for drying the material in the tank. Since it is dried in a frozen state, the volume is almost constant, and the original shape is maintained. The dried material is loose and porous, and has a sponge shape.
7.	Powder grinding machine	Material is cut and crushed by high-speed rotating blade through screw conveyor. Material is transported into cyclone separator by negative pressure air transportation, and material is discharged. Dust is filtered and recovered by vacuum box through bag or filter barrel. No dust is flying in the production process.
8.	banana pulping machine	The machine composes of two operating stations: a pulper and a refiner, equipped with two sieves having different sized meshes. The machine can separate the seeds,peels from the puree and get high quality banana puree
9.	Spray drying machine	The spray dryer is the most widely used process in the liquid process shaping and drying industry. It is most suitable for generating powdery and granular solid products from solutions, emulsions, suspensions and pasty liquid materials. Therefore, when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet precise standards, spray drying is a very ideal process.
10.	Power packaging system	It can complete feeding, measuring, filling, sealing, date, printing, charging (exhausting), counting, finished product Method of bag making: the machine can make pillow-type bag and standing bag according to customer's requirements.

 
5.SHJUMP machine display for making banana powder:

 
6. Advantages of SHJUMP banana powder processing
1. We can customize different kinds of banana powder based on your requirement and your budget.
2. Powder mesh can be adjusted by our machines.
3.The powder has supreme quality that is pure and white, no color browning.
4. Optimize the process, continuous and smooth, simple and efficient
5. The whole machine runs smoothly with low failure rate
6. Low energy consumption, fewer people, and low processing cost
7. The complete set of equipment is easy to operate and easy to maintain

7. SHJUMP history project of banana powder processing site:
,

 

 

 

B.Our Advantages----Turnkey solution:

No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.

A-Z SERVICE:

# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

# Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

# Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

# Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

**Thoughtful After-sale services:

1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
 

 

 

C.About Us:

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.

2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry

3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

We are your best choice for fruit powder processing in Turnkey Solution! 

Contact Us:
To get more information of pumkin production line, please feel free to contact our engineer: 
More pictures/vedios and detailed proposal will be offered.