Mulberry juice processing line process:
Raw material selection and collection - cleaning - fruit picking - belt juicing - preheating and enzyme inactivation - disk separation - sterilization - filling - finished product. Including raw material pretreatment system, juicing system, preheating enzyme system, filtration system, sterilization and filling system.
Raw material: fresh mulberry.
Finished products: mulberry juice, mulberry sauce, mulberry juice drink, etc.
Production capacity: 10 tons/day-2500 tons/day
Juice yield: about 80% (20% for skin residue and seeds) Raw material solids content: 10-12Brix, concentrated juice concentration: 65-72Brix Finished product packaging: aseptic big bags/hall packs/glass bottles/PET bottles Yield weight/packaging form: according to the customer's needs/customer-defined Mulberry processing production line system characteristics:
Mulberry processing production line can be directly used for the production of strawberries, raspberries and other berries fruit juice, original sauce, add individual equipment can be used for the production of apples, pears, prickly pears or similar fruit juice, the whole set of equipment until the aseptic big bag filling can be designed according to the customer's requirements, the daily processing capacity can be from 5 tons to 1000 tons.
Adopting 25-220L aseptic bag filling method, it can be stored at room temperature and has a shelf life of two years. At the end of the season, we can directly use the mulberry juice. Mulberry juice can be blended into various kinds of juice drinks in small packages.
Adopt belt-type juicer for juicing, high juice yield, retaining the original flavor, after juicing for a short period of time pre-heating enzyme cooling treatment, passivation of the original juice of mulberry polyphenol oxidase and other air easily oxidized components, play a role in protecting the color and flavor.
The whole process design and pipeline connection arrangement are considered fruit original natural aromatic components of the retention of the entire cooling and heating process and material transfer are completed in a short period of time and within a short distance, effectively preventing the heat-sensitive reflection of the flavor material loss; also reduces the juice / pulp in the high temperature state of oxidation and reflection of the quality of the damage brought about by the operation and control part of the full-automatic control system, automatic fault alarm system, "safety and security mechanism to protect the blackberry juice. "Security mechanism to protect the equipment and personnel safety, all electronic control system spare parts are from the international well-known brands, such as Siemens, Omron, etc..
Production line steam control of various types of valves (extremely important, related to product quality) are used in the world-famous steam control system brand Spirax Sarco (UK Spirax Sarco) control of precision, reliability is very high, and effectively ensure that the quality of different batches of products of a single, balanced.
Taking into account the actual customer plant and project equipment requirements, the production line equipment installation and positioning using segmented positioning, outdoor installation and indoor installation combined program, to protect the site construction and operation of the rationality, as well as a good working environment; our company has more than 30 years of experience in the fruit and vegetable industry to build factories, for the development trend of the industry has a unique insight and grasp. After you inform the initial project direction, we will help you do feasibility analysis, do not blindly irrational projects, our company has repeatedly dissuaded the head of the irrational investors! When your project planning is mature, our company will fully support, factory senior process engineers will be in accordance with your requirements for you to design a streamlined and practical process routes, electrical engineers according to your automation requirements for the design of automation control routes, mechanical engineers for you to equip your own equipment. If you already have a factory or site, we are also honored to visit your factory, combined with your actual situation and requirements for turnkey projects.
Process Flow
Mulberry→picking→selecting→cleaning→crushing→juicing→filtering→sterilizing→blending→clarifying→filtering→degassing→sterilizing→filling and capping→inspection→labeling→finished products
Audited Supplier 
){kind=link}