1000L IBC Tank Aseptic Filling Machine Bulk Fruit Juice Packaging Machines

• Customization: Available
• After-sales Service: Video and Onsite Service Offered
• Warranty: 12-18 Months
• Model NO.: JP-BKFL-0811
• Power: 1.1KW
• Customized: Customized
• Usage: IBC Tank Filling
• Raw Material: Stainless Steel
• Transport Package: Wooden Case
• Specification: 4T per hour
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 10 Units/Month

Product Description

Aseptic filling machine adn sterilizer for 5-220lister package of fruit paste and fruit juice product.

1.Product description of aseptic filler.

Single head aseptic filler
Processing capacity	Application bag	Material	Suitable product
1-3t/hr	5-220bag	SUS 304 Or SUS 316	Fruit paste Fruit puree Fruit jam	Fruit juice Fruit pulp Liquid product

Double head aseptic filler
Processing capacity	Application bag	Material	Suitable product
3-6t/hr	5-220bag	SUS 304 Or SUS 316	Fruit paste Fruit puree Fruit jam	Fruit juice Fruit pulp Liquid product

2.Characteristics :

1.	The aseptic filling  machine can do the filling continuously, Improve the utilization rate of pasteurizing system.
2	Compact structure, and most of the components use German import brand to ensure the reliability of equipment.
3	Adopt German E+H flowmeter, stable and accurate, deviation≤0.5%.
4	Aseptic filling  machine can fill 200L barreled aseptic bag and 1000L box aseptic bag, after increasing the rotary drum, this can fill 4 drums together.
5	Use 304 stainless steel for the whole machines.or 316 stainless steel as per requirements
6	Design with CIP cleaning ability.
7	Horizontal filling mode, effectively solves the phenomena of condensed water.
8	The aseptic big bag working platform is fixed and can be raised and lowered.
9	Provide various security measures (position control, metering control, temperature control, self-diagnosis and alarm) to prevent mechanical damage.
10	Mirror welding technology is adopted to ensure smooth and smooth welding seam and reduce product residue.
11	The product valve and the moving parts of the filling head are protected by steam barrier, and the filling room is steam  sterilized.
12	programmable controller PLC is used to realize the fully automatic operation and control of the equipment; manual operation is an option; 304 stainless steel control cabinet.
13	CIP and SIP are synchronized with the previous sterilization machine.
14	Siemens PLC control ,When the bag is changed or an emergency failure occurs, the material supply pump stops automatically.

3.Aseptic filler's image.


4.Product description of Aseptic UHT tubular sterilizer.

Tubular sterilizer performs the hot processing on the liquid food and beverage.Compared to the other model,it has the following characteristics:

1	High heat efficiency,90% of heat can be reused after the product be processed;
2	Temperature difference between the product and the heating medium is small,so the heating is gentle; It is of high degree automatic,can automatically control the CIP cleaning,self sterilizing,and the whole procedures steps;all the procedures are recorded and controllable; It is of precise and reliable sterilizing temperature control;all the affecting factors such as steam pressure,steam flow rate,product flow rate are all controllable; The inside of the tubular adopts advanced polish procedure,all tubes can perform fully cleaning,self sterilizing ensures the system at aseptic state;
3	The system is strong safety,the fittinga all adopts reliable materials;
4	The system is of high reliable,main parts such as product pump,hot water pump,all kinds of valves,elements of the electrics are all of world known brands.
5	Independent CIP cleaning system
6	only those items which are applicable and ar4e the responsibility of the manufacturer need be completed
7	Product buffer tank or CIP cleaning tank.
8	Siemens PLC control system

5. Product image of sterilizer.





6 tube-in-tube fruit paste sterilizer
This machine is used to perform continuous sterilization on much thicker products, such as various of concentrated juice,paste and similar high viscidity products.

1	The tube in tube sterilizer is composed of four layer sleeving pipe or multi-pipe. Heat exchanger; Stepless speed change conveying pump, holder, closed water barrel, superheating water generator, frame, controller etc.
2	Includes heating section, sterilizing section and cooling section. Tube group has the features of simple structure and small resistance.
3	The heating-holding section has reasonable structure to guarantee the temperature stability and security of products
4	There is superheating water and cooling water channel during the cleaning which can avoid the scaling.
5	Adopting the method of superheating water heating to improve the heat effect.
6	LCD monitor, automatic PLC system, multi-stage recorder to record important temperature.
7	Italy valves, Siemens and OMRON electrical components, the PLC monitor can indicate every parameter directly to inspect it in time easily and guarantee the stability of running.
8	Independent CIP cleaning system

About Us shanghai Jump:

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.

2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry

3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

Our unique--Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.

Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

 Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

 Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

 Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

 Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

8.Some of our project show:

9.Our company show:

10.Processing details show 

11.The package of our product: