Fruit Puree Production Line & Fruit Pulpe Processing Plant

• Customization: Available
• Type: Orange Juice Processing Line
• Voltage: 380V
• Model NO.: Fruit puree processing line
• Power: 1.5KW
• Customized: Customized
• Processing Material: SUS 304
• Processing Capacity: 30-1500tons Per Day
• Delivery Time: 80 Days
• Warranty: 1 Year
• After-Sale Service: Engineers Available to Service Machine Overseas
• Quality Standard: Export Europ Standard
• Material: SUS 304 & SUS 316
• Polish: Well Polish
• Welding: Well Welding
• Fruit: Various Fruits
• End Production Package: Bottle/Sachet/ Drum
• Transport Package: Export Standard Package
• Specification: as customer′s capacity
• Trademark: SHJUMP
• Origin: Shanghai
• Production Capacity: 20set/Year

Product Description

Item A).Fruit paste processing line,tomato sauce making line,tomato ketchup production machine,fruit jam processing plant (the raw material from fresh tomatoes)
1.Production section:
1).Receiving system
2).Washing system
3).Elevating system
4).Sorting system.
5.)Curshing section
6).Preheating system
7).Pulping & Refining
8.)Sterilizting section
9) Vaccum evaporating
10.)Filling system.
11)Post sterilization 
2.Processing flow chart:

3.Main Machine Description:

1).Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
2).Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
3.)Peeling, pulping & Refining Monobloc (Pulper)	1. The unit can peel, pulp and refine fruits together. 2. The aperture of strainer screen can be adjustable (change) based on customer's requirement. 3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
4.)Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
5.)Preheater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
6.)Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.  5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
7.)Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time

3.Product Feature & Our service Tenet:we can help smallholder farmers make more money and smooth out the bumps in their incomes, since tomatoes that would otherwise rot will be used to make a value-add product.
The great thing about tomato paste is that it requires a lot of tomatoes to make. Usually, tomatoes contain approximately 95% water and 5% solids/sugars. Next time you reach for that can of tomato puree, check the concentration percentage. Most likely, the label will read "double concentrate" and the product will contain about 28% solid material (also known as Brix). So if you're making paste, you will need 5.6kgs of tomatoes with a 5% sugar content to make 1kg of tomato paste at 28% Brix.

There are two types of tomato paste - Hot Break and Cold Break - and they are used to make different end products. To make Hot Break (HB) paste, the fresh tomatoes must be heated immediately after chopping to a very high temperature (ranging from 85 to 100°C). Cold Break (CB) paste requires the fresh, chopped tomatoes to be heated at a lower temperature (ranging from 65 to 75°C). HB paste is usually used for ketchup and different types of tomato sauce requiring a 28-30° Brix, while CB paste is mainly used for triple concentrate paste at 36-38° Brix, packaged for domestic use.
Tomato paste processing facilities require a constant supply of fresh tomatoes, and it is vitally important that the tomato processing line constantly operates at maximum capacity. If capacity drops below a certain threshold, or even worse, if paste cannot be made all day every day, then production has to stop completely while all the machinery is cleaned. This can lead to a lot of wastage, both of the fresh tomatoes waiting in trucks outside, and the tomatoes in the facility in various stages of processing. 
So what exactly has to happen to make tomatoes into paste?  It isn't rocket science! In fact, it turns out that there hasn't been a whole lot of innovation around processing over the past four decades!

Item B).Tomato sauce processing line ,tomato ketchup making line ,tomato puree filling system(Raw material from tomato paste concentration in aseptic bag) .
1.Processing flow chart:

2.Product Overview for tomato sauce and Ketchup packing and distribution line:

Product serivce type

Turkey solution

Capacity

100kg-10t Per Hour

Raw material

tomato paste concentration in aseptic bag

End product

tomato paste in can 70g, 210g,1000g,2000g,4500g et

Final product brix

20%-22%, 22%-24%,24-26%,26-28%,28%-30%

Voltage

380V 50Hz/ 110V 60hz 415V 5

Brand Name	SHJUMP
Model Number	JP-TPPL-0315
Whole line configuration	The extraction pump --- formulations tank ---blending tanks--- sterilizing machine --- can washing and loadingmachine --- filling machine --- capping  machine (Capper) ---- post-sterilizing machine ---- drying machine ---- cod

0Hz(adjustable to client's country standard)

Power consumption(Kw)

energy saving type, about 100-500kw,

Operator needed

About 6-20 persons

Main material for machines

SUS304 or SUS316

Cooling water consumption

About 80-3200M³

Factory space needed

About 500-1500M²

Steam consumption

About 300-5000T/H

Place of Origin

China

Manufacturer history

More than 10 years

Warranty

12 months after commissioning

Kind reminder to dear customer:

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many concentration will be processed hourly? 

2.What is the size of the tinplate can size ?

3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-diven? 

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1	Juice production line	for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2	Can food production line	for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3	Sauce production line	for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc. We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

Our Features:

Turnkey Solution.:	No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.
Consulting + Conception	As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
Project Planning	A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
Design + Engineering	Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
Production + Assembly	In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
Integration + Commissioning	In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.