Full Line Fermented Juice Processing Machines Small to Large Scale Line Available

Product Details
Customization: Available
Condition: New
Customized: Customized

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Number of Employees
8
Year of Establishment
2005-09-03
  • Full Line Fermented Juice Processing Machines Small to Large Scale Line Available
  • Full Line Fermented Juice Processing Machines Small to Large Scale Line Available
  • Full Line Fermented Juice Processing Machines Small to Large Scale Line Available
  • Full Line Fermented Juice Processing Machines Small to Large Scale Line Available
  • Full Line Fermented Juice Processing Machines Small to Large Scale Line Available
  • Full Line Fermented Juice Processing Machines Small to Large Scale Line Available
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Basic Info.

Model NO.
JP-FJJP-1222
Voltage
380V
Composition
Beverage Processing Line
Processing Material
Natural Ingredients
Process
Ferment
Raw Material
Fermented Juice
End-Products Package
Bottle, Pouch, Doypack, Drums etc
Capacity
100kg-10t Per Hour
Material
Stainless Steel 304/316
After-Sale Service
Engineers Available to Service Machine Overseas
Transport Package
Standard Export Package
Specification
to be determined after finalizing with customer
Trademark
SHJUMP
Origin
Shanghai, China
HS Code
8435100000
Production Capacity
20 Sets /Year

Product Description

General Introduction of the whole line:

Juice may be fermented versus unfermented, or fresh-squeezed versus drip-extracted. The "traditional" juice is both drip-extracted and fermented/aged for at least two months. The "non-traditional" method of juice extraction is by pressing or squeezing the juice from ripe fruits. juices may be amended with other additives or diluted, or bottled in its pure state. It may be bottled with or without pasteurization.

Fruit is a high water content and will slowly start to exude its liquid juice shortly after being picked. In tropical regions like Hawaii, noni fruits are placed in a container and allowed to ferment in the sun for a number days or even weeks.

There is some controversy about whether or not this technique is the traditional way noni was prepared by ancient Polynesian's or Hawaiian Kahuna's, but today it is now a commonly acknowledged preparation method. This fermentation process produces a dark golden-brown juice and enzyme-rich liquid.

When making fermented noni juice it is considerably important that all equipment used is thoroughly sanitized. The noni fruit itself should be freshly harvested and rinsed in pure water to remove dirt, debris or any potential contaminants, but the skins should be left on the fruit. The whole fruits are typically placed in a glass jar so that you can visually see the color and juice extraction process, which will continue to rise as it ages.


Full Line Fermented Juice Processing Machines Small to Large Scale Line Available

 

Processing Technique of making fermenteddrinks

1) Ripe fruits arrive at a juicing facility  
Freshly picked, ripening noni fruits arrive at the juice processing facility in a variety of containers. The harvested noni fruits are mainly whitish in color with tinges of green.

2) fruits are washed and air-dried.
Full Line Fermented Juice Processing Machines Small to Large Scale Line Available

3) Ripe fruits are placed into a juice collection vessel for 2 months or longer. During this time, the noni juice separates (drips) gradually from the pulp.

The juice collection and fermentation vessels should be made of glass, stainless steel or food-grade plastic. The juice collects inside the containers and ferments as it gradually seeps and sweats from the fruits. The juice appearance is initially an amber or golden colored liquid that gradually darkens with age. After the collection and fermentation process is complete, the juice is drained from spigots at the base of containers (and filtered). Fresh air is excluded from these containers, and contact between the juice and fresh air is minimized throughout the process.

Full Line Fermented Juice Processing Machines Small to Large Scale Line Available

4) The final juice product is decanted, filtered and bottled.
 
Fermented, aged noni juice is a dark brown liquid which is similar in appearance and texture to soy sauce. The pH is relatively low (approximately 3.5), lending a characteristically sour taste to aged noni juice.
Extraction efficiency (traditional method, drip extraction). After approximately 2 months, most of the noni juice separates naturally from the fruit pulp and may be drained from the container and filtered. The recovery of juice by this traditional method is approximately 40%-50% of the original fruit weight. Therefore, using this method, 100 pounds of fruit may yield about 40-50 pounds of juice, or about 4.5 to 5.0 gallons of juice.

Leftover pulp. After all of the noni juice is drained from the collection and fermentation vessel, the residual pulp may be pressed to express the remaining juice fluids. The leftover pulp and seeds may be discarded, or they may be dehydrated and used in other noni products.

Pasteurization. Noni juice products in Hawaii are either pasteurized or not pasteurized. Pasteurization does appear to alter the flavor of raw noni juice. Because fermented noni juice usually has a low pH (approx. 3.5), pasteurization may not always be necessary.

A variation of the traditional, drip-extraction method produces a non-fermented, sweeter juice. Some Hawaii noni juice producers and consumers prefer a lighter-colored, sweeter-tasting product. If the noni juice is not allowed to ferment in the collection vessel, the juice will retain a relatively fruity, sweet taste, rather than the bitter, sour taste associated with fermented noni juice. To obtain sweeter, fruiter juice, the juice is drawn off from the collection vessel every couple of days, and not allowed to ferment. Rather, the juice is bottled it and refrigerated (or frozen) immediately or until it is marketed or consumed.

Light and temperature considerations. High levels of light exposure to the juice and high temperature during juice collection and fermentation may cause undesirable chemical reactions to occur in noni juice. Nonetheless, noni juice is produced under a wide range of temperature and light conditions in Hawaii. For example, many backyard noni juicers place a large glass jar with noni fruits out in the direct sun for many months before consuming the juice. However, probably the most consistent commercial juice products are obtained where both temperature and light are regulated during the fermentation and storage periods.

Bottling. Most noni juice producers bottle their products in either clear glass or clear plastic bottles. Glass is preferred to plastic for longer shelf life and quality control, as plastics may allow some oxygen to enter the container. However, glass is heavier and more expensive to ship than plastic. Dark glass is rarely used by Hawaii noni juice producers. Because light and oxygen tend to diminish a product's shelf life, choice of bottling container may be a significant consideration.
 

Our Advantages----Turnkey solution:

No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.

A-Z SERVICE:

# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.

Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.

# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.

Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you. 

Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.

**Thoughtful After-sale services:

1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.

 
 
About Us:

Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:

1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.

2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry

3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.

We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.

We are your best choice for fermented fruit processing in Turnkey Solution! 

Contact Us:
To get more information of tea drinks production line, please feel free to send your inquiry.

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