1).Mango Juice Processing Line Flow Chart As Follows(the Raw Material From Fresh Apple):
Fresh mango-Material receiving-low elevating-fruit washing- fruit sorting-high elevating-fruit stone removing-crushing-squeezing-preheating-heat exchange-Butterfly centrifuge - filter- evaporating- Sterilizing- Filling -Ready products.
2).Mango Pulp Processing Line/Mango Puree Production Line/ Mango Jam Processing Line flow chart as follows:
Raw Mango fruit-Fruit receiving-Mango washing- Sorting- Stone removing -Curshing-Pulping & Refining-preheating-Filling-post sterilization.
Description:
We are manufacturing & supplying complete mango processing machinery on turnkey basis for the production of mango pulp, juice & concentrated puree, as well as single machines to meet specific requirements.
| Raw material |
Mango(other similiar fruits,such as pineapple ) |
| Finished product |
Mango Pulp, Mango Slice, Mango Concentrate, Mango Juice and puree, Mango chutney |
| Capacity |
3tons/day to 1500tons/day |
| Brix of juice |
10~20Brix |
| Brix of concentrate |
50~75Brix |
| Package options |
Aseptic bag/glass bottle/PET bottle |
Mango processing equipment are used for Washing, Sorting, Destoning, Pasteurization, Filling & Packaging.Complete sets of Mango Pulp & Juice Production Line:-
1. Washing Machine
2. Sorting Conveyor
3. Elevator
4. Pulping Machine / turbo refiners
5. Tubular Preheater Pasteurizer
6. Filling & Packaging Line - Can Filling Machine / Bottle Filling Machine / Aseptic bag Filling Machine / Gable top packaging / Easy to open can
Features
* processing capacity from 60 tons to 1500 tons/day.
* can be applied to similar fruit.
* Mango efficient destoning peeling machine can effectively increase the mango juice yield.
* Belt extractor improves the efficiency of pineapple juice and juice yield.
* can realize the entire PLC control, save labor and facilitate production management.
* low temperature vacuum concentration; retain the flavor and nutrients maximally, and save energy.
* Sterile tube type sterilization and aseptic filling ensure the high quality of aseptic fruit juice products
* automatic CIP cleaning ensures the safety of the whole line equipment of food hygiene requirements.
Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.
Our unique--Turnkey Solution.:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipments to you,but also provide one-stop service, from your warehouse designing (water, electricity ,steam) , worker training, machine installation and debugging, life-long after-sale service etc.
Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
Main Machine Description:
1).Bucket Elevator
1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. Running stably with low noise, speed adjustable by transducer.
3. Anticorrosive bearings, double sides seal.
2).Air Blowing & Washing Machine
1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
3.)Peeling, pulping & Refining Monobloc (Pulper)
1. The unit can peel, pulp and refine fruits together.
2. The aperture of strainer screen can be adjustable (change) based on customer's requirement.
3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material.
4.)Belt press extractor
1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency
5.)Preheater
1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
6.)Evaporator
1. Adjustable and contrllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.
7.)Tube in tube sterilizer
1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time
Welcome contact with us if you are interested in mango puree processing line or machine
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