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Tea drinks are mainly made of extracted liquid of tea leaves, tea powder and concentrated liquid. It is a kind of soft drink with some natural tea polyphenols and theine which are components of teas. Tea drinks have the particular flavor of tea as well as healthy and nutrient efficacy like it of flower tea, green tea and oolong tea, etc.
Processing Technique of Tea Drinks
a. Pure water preparation: the original water is from ground water, tap water, spring. The water is treated by double-layer reverse osmosis treatment so that water can achieve the following standard:
Conductivity≤10us/cm
Percent recovery:75%
Operation pressure: 1-1.5Mpa
b. Tea juice distilling technology: fresh tea leaves or fannings are selected and washed clear and then are squeezed, distilled and centrifuged to get the tea juice. The juice are infused into sugar, acid, essence and pigment and then mixed with pure water prepared in last procedure for infilling tins. After this procedure, the finished product fits for the following standards: Tea juice content≥10%(m/v);
Tea soup (inputting temperature≤30ºC) is treated at the temperature of 121~137ºC by special UHT sterilizer to keep the table temperature for 5-30s so that it become asepsis material then this material is cooled to 85-92ºC and sent into infilling machines.
c. Air purification of infilling area: the air treated by filter is pushed into infilling area to achieve a 100,000 level (static state) purification standard.
d. Purging of PET bottle: the inner surface of PET bottle is flushed repeatedly by sterile water and sent to infilling area.
e.Bottle infilling and cap sealing: asepsis material is pre-filled into treated PET bottle and sealed by Capper to be semi-finished products.
f. Inverted sterilization of semi-finished products: sealed bottles are sent to inverted carrier chain which can makes these bottles slant at 110 degree at the same time they are vibrating together with tracks so that the bottle caps are sterilized again by their own temperature. In this procedure the cap gaskets are softened and the sealing degree is higher.
This inverted period is approximate 30-45s. After sterilization, the carrier chain can make bottles upwards automatically.
g. Cooling of semi-finished products: the products after inverted sterilization are transported to tracks for cooling and spraying by circulating water (4 times) until they are kept below 40ºC. Before they are taken out, bottle bodies are washed by pure water.
h. Post-packing for the products: blowing dry; label shrinking and gluing; date printing; light-check.
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.