Customization: | Available |
---|---|
Type: | Juice Processing Line |
Voltage: | 380V |
Suppliers with verified business licenses
Audited by an independent third-party inspection agency
Fruit processing project overvew (Reach us for customized data )
|
|
Capacity
|
100kg-10t Per Hour
|
Raw material
|
fresh fruit: lychee, Aloe, mango, pineapple, tomato, berries, apple, banana, fig, papaya, pear etc.
|
End product
|
juice, puree, juice concentrate, jam,dried fruits and frozen fruit etc
(More fruit products options are offered in the end)
|
Final product brix
|
7-12 brix (for juice), 22-36brix(puree and jam), 65-75brix (concentrate juice)
|
Voltage
|
380V 50Hz/ 110V 60hz 415V 50Hz(adjustable to client's country standard)
|
Power consumption
|
energy saving type, about 100-500kw,
|
Operator needed
|
About 6-20 persons
|
Main material for machines
|
SUS304 or SUS316
|
Cooling water consumption
|
About 80-3200M3
|
Factory space needed
|
About 500-1500M2
|
Steam consumption
|
About 300-5000kg/H
|
Place of Origin
|
China
|
Manufacturer history
|
More than 30 years
|
Warranty
|
12 months after commissioning
|
More final products and package options are as follow
|
|
Key machines
|
Descriptions
|
Bucket Elevator
|
1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal. |
Air Blowing & Washing Machine
|
1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
Crushing machine
|
used to crush the fruits into pieces and for further pulping
|
|
1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically. |
|
1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency |
Evaporator
|
1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy. |
|
1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time |
|
1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available |
Layout design service | We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately. | |
Installation &Commissioning & Labor training service | After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line. | |
Pilot production and formula research | We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required. | |
Design for versatilty | Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products; |
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely,how many fruit will be processed hourly?
2. What's the final product you want to make?
3.Which kind of package you will use?
4.When and where you want to start this project? 5.Will this project be cost-oriented or quality-driven? (Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit ) |