General Introduction of whole line apple slice processing
1.Dried apple slice Processing Project Overview
| Raw material |
Fresh apple or similar fruits |
| End product |
Dehydrated apple slice in bags, cans |
| Processing capacity |
Customized, small to large scale |
| Factory space needed |
500M2 (based on 15tons/day input capacity) |
| Power |
50KW/H (based on 15tons/day input capacity) |
| Labor |
7 people (for apple sorting and machine operation) |
| Water consumption |
3T/H(based on 15tons/day input capacity) |
2. General introduction of dried apple slice processing line:
Dehydrated dried apple production line, dried apple processing equipment provides standard production process related equipment, from apple cleaning, peeling, cutting and drying to complete assembly line production of finished products. Good quality, there are different types of models, large, medium and small, and various specifications are suitable for users with different needs. Equipment investment can be large or small, and various equipment combinations can be made according to user investment or processing technology requirements. To meet the processing needs of different customers.
Dehydrated apple dried production line, apple dried processing equipment processing dehydrated dried apples is light yellow, yellow-white or blue-white, and the color is more consistent. It has the proper flavor and smell of dehydrated apple dried, sweet and sour taste, no peculiar smell. It is suitable for processing in the origin of apples to increase the added value of products and at the same time respond to the changing market.
3. Different package for dried apple product:
4. Process flow of dried apple slice processing line
5. Key machines' description of dried apple slice processing line:
| Key machines |
Descriptions |
Apple washing
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apples are fed to the plant in cases, bins, bags or in bulk. A comprehensive washing is essential, as large quantities of mud and stones may be transported together with the product.
2. Waste and sand sink to the bottom and are discharged by our special design, The brush washer is designed and produced according to tubers processing machinery technology. The surface of apple are cleaned by rolling brushed and spraying water,meanwhile the carrot are transported forwards by rotation of brushes slowly. |
| apple Sorting |
1.In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded. Sorting line allows to efficiently inspect the fruits, by making them slowly rotate on conveyor under the sight of the operators.
2. The machine is equipped with waste conveying system, sending the waste directly to tank. |
apple Peeling and destoning |
This flow can be done manually or automatically
- Manual peeling platform-----Three-layer apple peeling and slicing platform:upper layer for apple receiving,Middle layer for apple slice collecting, lower layer for apple cores and peels
- apple peeling machine will automatically send apple - fixed apple - peeling apple - remove the apple core - discharging apple.It is widely used in fruit processing area especially for processing dried apple.
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| Sugar Dipping Soaking (optional) |
This process is optional depends on whether you organic sugar-free dried fruit or candied fruit.
Vacuum cooker is widely used in sugar saturated dried fruits for industrial purpose. Its aims to increase efficiency for each batch within short time. The vacuum working environment maintains original fresh color of fruits and no damages to their nutrition, and can definitely decrease timing for saturation by 30% comparing with in normal working pressure. |
| Efficient apple drying |
The air source heat pump dryer is an electric dryer basic on heat pump technology. It is an very good upgrade choice for those factory using boiler whose heat come from wood or coal Biomass fuel particles burning. The heat pump dryer is more clean, more smart control, better hygiene as drying machine solution. The heat pump dryer can be use for drying apple slice, sausage, tea leaf, tobacco leaf, fish, fruit, vegetable, cured meat, ham, beef jerky and most of agriculture food. |
| apple slice auto packing |
It can complete feeding, measuring, filling, sealing, date, printing, charging (exhausting), counting, finished product
Method of bag making: the machine can make pillow-type bag and standing bag according to customer's requirements. |
6. Related machines' pictures of dried apple slice processing line:
7.Features of dried apple slice processing line
1. The advanced multi-layer structure is adopted, so that the total length of the equipment is significantly shortened, which greatly reduces the user's investment in the construction of the workshop; due to the large drying area of the equipment, large-scale continuous production can be realized.
2. The unique hot air circulation method is adopted, the temperature is controlled automatically, and the hot air is uniform, which not only saves energy but also improves the drying efficiency, prevents the discoloration of banana chips during the drying process, and makes the cleaning of the equipment more convenient;
3. There are turning teeth on the top of the mesh belt to make the material dry more evenly and prevent the apple slices from sticking during the drying process;
4. The air volume of each layer can be adjusted according to the different drying stages of the material to ensure the drying quality;
5. The main components of the equipment are all products of well-known manufacturers, which are durable and ensure the normal operation of the equipment for a long time.
6. It is suitable for the production of a variety of dried fruits and vegetables. It can realize continuous production and can adjust the conveying speed and drying temperature during production. It has the characteristics of uniform drying and energy saving. An automatic weighing and packaging system can be configured according to customer requirements.
8.SHJUMP History dried apple slice processing line site view :
Kind reminder to dear customer:
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please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
1.What's the estimated capacity? Namely, How many fresh fruits you plan to process per day?
2.What will be the final package of your products? in drum, in tinplate or in pouch or in bulk?Will your products facing wholesale market or retail market?
3.When and where you want to start this project?
4.Will this project be cost-oriented or quality-driven?
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About Us:
Our company is the first company to manufacture complete food&beverage processing line in China and we are keeping leadership position in the tomato paste processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.Till now, we have set up 46 tomato processing factory in domestic and oversea market.
We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-50T/H), large drying equipment (water evaporation quantity 100-10000T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and beating equipment have been ranking first for continuous 7 years regarding their quality and sales volume.
Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
Company show:
Factory site & Sales office
SHJUMP projects
Contact Us:
To get more information of this production line, please feel free to contact our engineer:
We are the best choice for fruit&beverage processing in Turnkey Solution!
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