High Pressure Homogenizer for Fruit Jam Puree and Paste Product Refining and Uniforming Machine

• After-sales Service: Video and Onsite Service Offered
• Warranty: 12 Months
• Type: Juice Processing Line
• Voltage: 380V
• Power: Customized
• Customized: Customized
• Model NO.: JP-HMM-1128
• Raw Material: Fruit Juice, Jam, Puree, Paste etc
• End-Products Package: Homogenized Products
• Capacity: Customized Capacity
• Material: Stainless Steel 304/316
• After-Sale Service: Engineers Available to Service Machine Overseas
• Designed Pressure: 20-80MPa
• Transport Package: Standard Export Package
• Specification: to be determined after finalizing with customer
• Trademark: SHJUMP
• Origin: Shanghai, China
• HS Code: 8435100000
• Production Capacity: 20 Sets /Year

Product Description

Product Paramenters
 

General description of high pressure homogenizer :

The high-pressure homogenizer is a special equipment for the homogenization, refinement and high-pressure conveying of liquid materials.It is used for homogeneous emulsification of liquids (liquid-liquid or liquid-solid) with a viscosity lower than 0.2Pa.s and a temperature lower than 85 degrees Celsius. The device smashes particles and oil droplets in the liquid into small sizes through the comprehensive effects of pressure loss, expansion, explosion, shear and high-speed impact in the process of an adjustable flow-limiting gap, and at the same time establishes an ideal emulsion and dispersion. It integrates the functional principles of ultrasonic pulverizer, colloid mill, ball mill, jet machine and so on. Good product stability, consistency, easy absorption, nutrition, shelf life, taste, color and protection of the product can all be achieved in homogenization.

Juice Homogenizer reduces substances in juice, such as sediments, to extremely small particles and distributes it uniformly throughout a fluid.

Working principle of high pressure homogenizer :

The high-pressure homogenizer relies on three repeatedly moving plungers to generate a great pressure. When the plunger moves backward, the lower valve of the feed is opened and the material is sucked in. When the plunger moves forward, the lower valve is closed and the upper valve is closed. The valve is pushed open, and the material is pressed into the area of the high-pressure homogenization valve, homogenized and emulsified through the first and second homogenization valves, and the material is discharged from the discharge port.

Homogenization process involves forcing the liquid through small openings under high pressure, thus breaking up various sediments into smaller pieces. This way homogenizer produces juice which does not settle down in layers after some time - it preserves unified liquid.

Detailed pictures of high pressure homogenizer:

Technical Parameter of high pressure homogenizer:
 

Model	Flow(L/H)	Designed Pressure(Mpa)	working Pressure(MPa)	Weight ()	Measurement (cm)	Power (Kw)
JP-GJB5000-20	5000	20	0~16	1500	130×125×150	37
JP-GJB2000-25	2000	25	0~20	1150	120×105×140	15/18.5
JP-GJB2500-25	2500	25	0~20	1250	130×106×145	22
JP-GJB3000-25	3000	25	0~20	1350	130×110×145	22/30
JP-GJB4000-25	4000	25	0~20	1400	130×125×150	37
JP-GJB2000-30	2000	30	0~24	1350	130×125×145	22
JP-GJB1000-40	1000	40	0~32	1200	120×105×140	15
JP-GJB1500-40	1500	40	0~32	1350	130×120×145	22
JP-GJB2000-40	2000	40	0~32	1400	130×120×145	30
JP-GJB2500-40	2500	40	0~32	1500	130×125×150	37
JP-GJB1000-60	1000	60	0~48	1350	130×120×145	22
JP-GJB1500-60	1500	60	0~48	1500	130×125×150	30
JP-GJB1000-80	1000	80	0~64	1500	130×125×150	30
JP-GJB5000-25	5000	25	0~20	2000	210×110×105	45
JP-GJB6000-25	6000	25	0~20	2450	250×130×110	55
JP-GJB7000-25	7000	25	0~20	2550	250×130×110	65

(This data is for your reference.The machine can be customized per your request.You can reach us for suitable model for your project)

Features of High-Pressure Homogenizer:
1. The high-pressure homogenizer can make the material liquid refined and mixed under the triple action of squeezing and grinding, strong impact and loss-of-pressure expansion. This equipment is an important equipment for food, dairy, beverage and other processes;
2. Homogenizing all kinds of milk liquid materials such as milk and soy milk under high pressure can significantly refine the fat globules in the milk liquid, so that the products are easy to digest and absorb after eating, and improve the edible value;
3. Used in the production of milk, glue, fruit juice, slurries, etc., it can prevent or reduce the layering of the material liquid, improve the appearance of the material liquid, make the color more bright, the fragrance is stronger, and the taste is more mellow ;
4. All surfaces in contact with materials are made of special acid-proof stainless steel materials, and its hygienic design is also reflected in the ability to use cleaning agent circulation and tap water to clean in situ;
5. The high-shear homogenizer fully realizes the dispersion, emulsification, homogenization, dissolution and reaction of various viscosity materials, making you handy in production.

Juice homogenizer has a Inverter control device with soft start function  ,
Hydro-pneumatic adjustment of the pressure ensures the stability of the machine.
Machine has a digital pressure transmitter with ceramic membrane for a more convenient usage.
Machine has an overpressure valve as well as flow switch alarm.
Central control box and control panel ensures an easy and convenient work.
Machine has an easy opening panel.


Tips for Using High-Pressure Homogenizer:
High-pressure homogenizers should not be used if your sample contains too much particulate or solid matter, as this could clog the openings in the valves. Be sure to clean the unit thoroughly after each use, both to prevent cross-contamination and to clean any particulate away from the valves. Failure to do so will result in higher operating pressures which may decrease instrument life and / or decrease the efficiency of homogenization.

If one pass does not provide satisfactory homogenization, you can run the sample through the homogenizer multiple times.  Some homogenizers have configurations allowing for recycling of the effluent for easy multiple-pass homogenization.

Display of High-Pressure Homogenizer:

 

Business range

Fruit processing project overvew (Reach us for customized data )
Capacity	100kg-10t Per Hour
Raw material	fresh fruit: Aloe, mango, pineapple, tomato, berries, apple, banana, fig, papaya, pear etc.
End product	juice, puree, juice concentrate, jam,dried fruits and frozen fruit etc (More fruit products options are offered in the end)
Final product brix	7-12 brix (for juice), 22-36brix(puree and jam), 65-75brix (concentrate juice)
Voltage	380V 50Hz/ 110V 60hz 415V 50Hz(adjustable to client's country standard)
Power consumption	energy saving type, about 100-500kw,
Operator needed	About 6-20 persons
Main material for machines	SUS304 or SUS316
Cooling water consumption	About 80-3200M3
Factory space needed	About 500-1500M2
Steam consumption	About 300-5000kg/H
Place of Origin	China
Manufacturer history	More than 30 years
Warranty	12 months after commissioning
More final products and package options are as follow

What products can we offer ? we offer all kinds of processing line for fruit treatment ! Machines to make the following products:

Fruit juice, syrup, pulp, puree, paste, concentrated juice , nectar, jam , jelly, marmalade , squashes etc.

Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.

Fruit extracts, fruit powder, pectin , essences, oil etc.

Fruit spirits, vinegar, etc

Fruit leather bar, fruit cake, and other fruit snacks etc.

 

Descriptions and Pictures for Key Machines for reference

(Machine list is customized based on your detailed requirement, please reach us for accurate information)

Key machines	Descriptions
Bucket Elevator	1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal.
Air Blowing & Washing Machine	1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.
Crushing machine	used to crush the fruits into pieces and for further pulping
Pre-heater	1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.
Belt press extractor	1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency
Evaporator	1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy.
Tube in tube sterilizer	1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors, etc. 2. Incorporated Italian technology and conform to Euro-standard 3. Great heat exchange area, low energy consumption and easy maintenance 4. Adopt mirror welding tech and keep the smooth pipe joint 5. Auto backtrack if not enough sterilization 6. CIP and auto SIP available together with aseptic filler 7. Liquid level and temp controlled on real time
Aseptic filling machine	1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L. 2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation platform 3.Keep the filling chamber sterilized all the time by steam protection. 4.Full auto SIP and CIP available

Our Advantages

Only one !!

 

We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company.

 

We are the only one to offer you:

full-line machines

+ machine running experience

+ factory management experience

+ product marketing experience

+ full-chain material supply

(fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)

 

Value- added service !

Layout design service	We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.All pipelines , cables , connections will be calculated accurately.
Installation &Commissioning & Labor training service	After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
Pilot production and formula research	We have our own lab with mini processing line. Before entering into manufacturing for your processing line , we can make pilot production in our lab and also we can offer formula research for you if required.
Design for versatilty	Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

 

Production Process

 

Company Profile

Our company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduce technique from Italy/German and start to manufacture.

 

During the past decades, we are keeping in long-term stable relationship with the first class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also many machinery have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies.

 

We has independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H),, aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.

 

All these should be attributed to our managing philosophy as following:

- Leading technology, individual solution
- Quality first, better price based on win-win principle
- Making friends with our customer prior to doing business

 

We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.

 

FAQ

 

Contact Us

To get more information of fruit production line, please feel free to contact our engineer for one-stop ordering process

 

Kind reminder to dear customer :

please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:

 

1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 

2. What's the final product you want to make?
3.Which kind of package you will use?

4.When and where you want to start this project?
5.Will this project be cost-oriented or quality-driven? 
(Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit )