A. General Introduction of the pear processing line:
1. Pear Juice Processing Project Overview
| Raw material |
Pear or similar fruits with similar charactieristic |
| End product |
Fruit juice, fruit juice concentrate |
| Processing capacity |
From 20 T/day to 720 T/day |
| Puree Brix |
12Brix |
| Concentrated juice Brix |
70Brix |
| Mid product package |
1.5 gal, 3 gallon, 4 gallon, and 52 gallon drums |
| Final product package |
fruit juice in bottle, cans, aseptic brick carton box etc. |
| Output |
Can be calculated |
2.Pear juice products display:
3.Reference flow for pear processing line:
4.Key machines for pear concentrated juice processing line:
| Key machines |
Descriptions |
Bucket Elevator |
1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
2. Running stably with low noise, speed adjustable by transducer.
3. Anticorrosive bearings, double sides seal. |
Pear washing machine |
1 Used to wash fresh tomato, strawberry, mango, etc.
2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.
3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
| Pear Crushing machine |
used to crush the fruits into pieces and for further pulping |
Pear enzyme deactivating machine |
1. To inactivate enzyme and protect color of paste.
2. Auto temperature control and the out temperature are adjustable.
3. Multi-tubular structure with end cover
4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically. |
Pear juice Belt press extractor |
1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.
2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.
3. the extraction rate can be get 75-85%(based on raw material)
4. low investment and high efficiency |
Pear Juice Emzmolysis Tank
|
For high quality clarified apple juice, depending upon the application, clarification can be performed by an enzymatic treatment group followed either by Vacuum Filter or by Ultrafiltration. Both systems are designed to reach a very low degree of turbidity, preserving the organoleptic properties (color, taste, aroma, etc.) of fresh apples. |
| Pear juice Ultra-filtration |
Ultrafiltration is a pressurized membrane separation technology. Under certain pressure, small molecule solute and solvent pass through the apertures of a special film, while the large molecules leave one side of the membrane. In this way, the large molecule content get purified. Ultrafiltration is a membrane separation technique that adopts pressure to separate large and small molecules. |
Pear juice Evaporator |
1. Adjustable and contrllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residencetime.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria
where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid
are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy. |
Pear juice sterilizing machine |
1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated
water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors,
etc.
2. Incorporated Italian technology and conform to Euro-standard
3. Great heat exchange area, low energy consumption and easy maintenance
4. Adopt mirror welding tech and keep the smooth pipe joint
5. Auto backtrack if not enough sterilization
6. CIP and auto SIP available together with aseptic filler
7. Liquid level and temp controlled on real time |
Pear juice aseptic filling machine |
1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L.
2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation
platform
3.Keep the filling chamber sterilized all the time by steam protection.
4.Full auto SIP and CIP available |
5. SHJUMP Related machines' pictures per pear processing line:
6.Pear juice products advantages from SHJUMP processing line:
- 70 brix Pear Juice Concentrate is a pure juice concentrate, made from 100% pure fruit juice. Only the water is evaporated, leaving behind pure juice.
- It is all natural, no added sugar, no preservative or other additives.
- The average single strength is 12.0 brix.
- The approximate dilution rate is 1:6.
- 51%,yielding roughly 1.75+ gallons of single strength juice per quart.
- This concentrate is available in quarts, 1.5 gal, 3 gallon, 4 gallon, and 52 gallon drums.
- This concentrate is the great ingredient for beer, wine, mead, spirits, hard cider, jelly, flavoring meat or other products, or to make an all natural drink (or add flavor to a current drink).
7.SHJUMP history project site of pear processing:
B. Our Advantages
1.Turnkey solution--A-Z SERVICE:
No need worry if you know little about how to carry out the plant in your country.We not only offer the equipment to you,but also provide one-stop service, including your warehouse designing (water, electricity ,steam channel distribution) , staff training, whole line installation and debugging etc.
# Consulting + Conception
As a first step and prior to project implementation, we will provide to you profoundly experienced and highly competent consulting services. Based on an extensive and thorough analysis of your actual situation and requirements we will develop your customized solution(s). In our understanding, customer-focused consultation means that all steps planned - from the initial conception phase to the final phase of implementation - will be conducted in a transparent and comprehensible manner.
# Project Planning
A professional project planning approach is a prerequisite for the realization of complex automation projects. On the basis of each individual assignment we calculate time frames and resources, and define milestones and objectives. Due to our close contact and cooperation with you, in all project phases, this goal-oriented planning ensures the successful realization of your investment project.
# Design + Engineering
Our specialists in the fields of mechatronics, control engineering, programming, and software development closely cooperate in the development phase. With the support of professional development tools , these jointly developed conceptions will then be translated into design and work plans.
# Production + Assembly
In the production phase, our experienced engineers will implement our innovative ideas in turn-key plants. The close coordination between our project managers and our assembly teams ensures efficient and high-quality production results. After the successful completion of the test phase, the plant will be handed over to you.
# Integration + Commissioning
In order to reduce any interference with associated production areas and processes to a minimum, and to guarantee a smooth set-up, the installation of your plant will be conducted by the engineers and service technicians who have been assigned to and accompanied the individual project development and production stages. Our experienced staff will ensure that all required interfaces work, and your plant will be successfully put into operation.
2.Thoughtful After-sale services:
1). We make accurate factory layout design according to customer's factory size; if the customer needed, we could make workshop design.
2). After receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrives your factory, our engineers are ready to start for the commissioning service.
3). 1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4). Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5). Our engineers can provide basic formula for the production, and help the customer to produce good quality food according customer's detailed formula
6). It normally costs 10-14 days for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
3. Compresive service:
*****Only one !
We are the unique supplier in China, and among the world---we make machines, as well as make fruit juice. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. We are the only one !
So we can offer you:
full-line machines
+ machine running experience
+factory management experience
+ product marketing experience
+ full-chain material supply (fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)
4.300+ history projects,customers worldwide
For more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.
Our design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification when
people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple
varieties of products;
6. World top brands parts
We only use world top brands parts in our production. For example, Siemens PLC, Spirax Sarco steam valves on sterilizer, ABB motor , Kronne & E+H flowmeter on the filler, Messalina refractometer on the concentrator for real-time brix measurement.
C. About Us:
Shanghai Jump company professional keeping leadership position in fruit juice & frui jam processing line and machinery. We also have made brilliant achievements in other fruit& vegetable beverage equipments, such as:
1. Juice production line for orange juice, grape juice, jujube juice, coconut drink/coconut milk, pomegranate juice, watermelon juice, cranberry juice, peach juice, cantaloupe juice, papaya juice, sea buckthorn juice, orange juice, strawberry juice, mulberry juice, pineapple juice, kiwi juice, wolfberry juice, mango juice, sea buckthorn juice, exotic fruit juice, carrot juice, corn juice, guava juice, cranberry juice, blueberry juice, RRTJ, loquat juice and other juice drinks dilution filling production line.
2. Can food production line for canned Peach, canned mushrooms, canned chili sauce, paste, canned arbutus, canned oranges, apples, canned pears, canned pineapple, canned green beans, canned bamboo shoots, canned cucumbers, canned carrots, canned tomato paste, canned cherries, canned cherry
3. Sauce production line for mango sauce, strawberry sauce, cranberry sauce, canned hawthorn sauce etc.
We grasped proficient technology and advanced biological enzyme technology, successfully applied in more than 120 domestic and foreign jam &juice production lines and we has helped client gain excellent products and good economic benefits.
D.Kind reminder to dear customer:
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better:
>1.What's the estimated capacity? Namely,how many onion will be processed hourly?
>2.What is the size of the packing container ?
>3.When and where you want to start this project?
>4.Will this project be cost-oriented or quality-driven?
To get more information of onion production line, please feel free to contact our engineer:
More pictures/vedios and detailed proposal will be offered.
We are your best choice for fruit&vegetable processing in Turnkey Solution!
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